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Home >> Mercedes Benz >> 2021 >> S500 >> Repair and Diagnosis >> Collision >> Body Panels >> Collision - Front End And Fire Wall (223 Chassis) >> Front End And Fire Wall Body Repair >> Front Wheel Well With Front Longitudinal Member Removal - Ar62.20-P-1856-01S

Front Wheel Well With Front Longitudinal Member Removal - Ar62.20-P-1856-01S

Model 223.0/1/9 

except code Z07 (B7 armoring on special protection version) 

IMPORTANT The next steps are shown on the left side of the vehicle for model 223.1 and must be performed in the same way on the right side of the vehicle in the event of damage.

The superordinate service document as well as the safety information in the service document must be observed.

  1. Expose spot welds on wheel well (1) and cut off (areas A).
  2. Expose self-piercing rivets on wheel well (1) and drill off with a Ø 6 mm bit (area B).
    G16228298Courtesy of MERCEDES-BENZ USA
  3. Expose spot welds on wheel well (1) and cut off (area C).
  4. Expose spot welds on wheel well (1) and drill through with a Ø 6.5 mm bit (area D).
    G16228299Courtesy of MERCEDES-BENZ USA
  5. Expose spot welds on wheel well (1) and cut out (area E).
  6. Expose spot welds on wheel well (1) and drill through with a Ø 6.5 mm bit (area F).
    G16228300Courtesy of MERCEDES-BENZ USA
  7. Heat wheel well (1) in crosshatched area.

    IMPORTANT Cross-hatched area is bonded.

    G16228301Courtesy of MERCEDES-BENZ USA
  8. Heat wheel well (1) in crosshatched area.

    IMPORTANT Cross-hatched area is bonded.

  9. Remove wheel well (1).
    G16228302Courtesy of MERCEDES-BENZ USA
  10. Grind mating surfaces down to bare metal in cross-hatched areas.

    IMPORTANT Observe pretreatment of bonding surfaces.

  11. Remove grinding dust and drill chips.
    G16228303Courtesy of MERCEDES-BENZ USA
  12. Grind mating surfaces down to bare metal in cross-hatched areas.

    IMPORTANT Grind mating surfaces on inside down to bare metal (areas G).

    IMPORTANT Observe pretreatment of bonding surfaces.

  13. Remove grinding dust and drill chips.
    G16228304Courtesy of MERCEDES-BENZ USA