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Home >> Mercedes Benz >> 2021 >> S500 >> Repair and Diagnosis >> Brakes >> Brakes Control Systems >> Brakes -- Hydraulic & Mechanical System (1 Of 2) -- 223 Chassis >> Testing & Repair >> Remove/Install Rear Axle Brake Disk - AR42.10-P-0240S

Remove/Install Rear Axle Brake Disk - AR42.10-P-0240S

Model 223 

MODIFICATION NOTES

21.03.2022 Operation step variant created. Operation step 4.  
12.10.2023 Screw, brake caliper/brake caliper support to wheel carrier Model 223 with code Z07 BA42.10-P-1001-12Y
G16191319Courtesy of MERCEDES-BENZ USA
G16191320Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
Notice  Notes on evaluating brake disks with and without wear holes   AH42.10-P-9406-14A 
Notice  Notes on threaded connections fastened using a tightening angle-based tightening process   AH00.00-P-0020-01A
Notice  Notes on handling, transport and storage of ceramic brake disks   AH42.10-P-9406-13A 
Notice  Notes on handling, transport and storage of composite brake disks   AH42.10-P-9406-12LF 
Notice  Notes on self-locking nuts and bolts   AH00.00-P-0001-01KOA
Notice  Notes on repairs to brake system   AH42.00-P-0003-01A 
  Notes on safety-relevant components   AH00.00-Z-0019-01A
REMOVING Remove     
1 Remove rear axle brake caliper.   AR42.10-P-0080S 
2 Unscrew screws (5) and remove brake caliper support (6).    
3 Unscrew safety screw (1) and remove brake disk (2).    
INSPECT Check     
4.1 Check condition of brake disk (2) and check for wear. Model 223
except code B07 (AMG - ceramic brake system)
 
REFER TO MAINTENANCE   IMPORTANT Only sets of brake disks (2) approved by Mercedes-Benz may be installed.
If there is a problem,

replace brake disks (2).
AP42.10-P-4256A
4.2 Check condition of brake disk (2) and check for wear. Model 223
with code B07 (AMG - ceramic brake system)
 
    IMPORTANT Only sets of brake disks (2) approved by Mercedes-Benz may be installed.
If there is a problem,

replace corresponding brake disk (2).
AR42.10-P-0270RG 
INSTALLING Install     
5 Clean contact surface (3) and interference fit (4). NOTES
Do not use sharp-edged or pointed objects.
Otherwise, the contact surface (3) and interference fit (4) will be damaged.
 
    Assembly cleaner *BR00.45-Z-1028-04A 
6 Apply light coating of grease to interference fit (4) of brake disk (2). Paste, hot lubrication 1 kg, DBL 6879.20 *BR00.45-Z-1005-06A 
7 Position brake disk (2) and screw in safety screw (1). IMPORTANT Replace safety screw (1)  
    TORQUE SPECIFICATION Screw, rear axle brake disk to wheel carrier/wheel hub *BA42.10-P-1003-06I 
8 Position brake caliper support (6) and screw in screws (5). TORQUE SPECIFICATION Screw, brake caliper/brake caliper support to wheel carrier *BA42.10-P-1001-12Y 
9 Attach rear axle brake caliper.   AR42.10-P-0080S 
REAR AXLE BRAKE CALIPER

Number Designation Model 223 except code Z07 Model 223 with code Z07
BA42.10-P-1001-12Y Screw, brake caliper/brake caliper support to wheel carrier M12 Stage 1 Nm 60 -
Stage 2 ∠° 45 -
M14 Stage 1 Nm - 70
Stage 2 ∠° - 90
BRAKE DISKS, BRAKE COVER PLATE

Number Designation Model 223 except code Z07 (B7 armoring on special protection version) Model 223 with code Z07 (B7 armoring on special protection version)
BA42.10-P-1003-06I Screw, rear axle brake disk to wheel carrier/wheel hub Nm 10 10
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1005-06A Paste, hot lubrication 1 kg, DBL 6879.20 A 000 989 76 51
BR00.45-Z-1028-04A Assembly cleaner A 000 986 56 01