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Home >> Mercedes Benz >> 2021 >> S500 >> Repair and Diagnosis >> Brakes >> Brakes Control Systems >> Brakes -- Hydraulic & Mechanical System (1 Of 2) -- 223 Chassis >> Testing & Repair >> Remove/Install Front Axle Brake Disk - AR42.10-P-0230S

Remove/Install Front Axle Brake Disk - AR42.10-P-0230S

Model 223 

MODIFICATION NOTES

23.01.2023 Factual information and conditional continuation added. Operation step 8  
G16191317Courtesy of MERCEDES-BENZ USA

Shown with code B07 (AMG - Ceramic brake system) 

G16191318Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
Notice  Notes on evaluating brake disks with and without wear holes   AH42.10-P-9406-14A 
Notice  Notes on self-locking nuts and bolts   AH00.00-P-0001-01KOA
Notice  Notes on repairs to brake system   AH42.00-P-0003-01A 
Notice  Notes on handling, transport and storage of composite brake disks   AH42.10-P-9406-12LF 
Notice  Notes on handling, transport and storage of ceramic brake disks   AH42.10-P-9406-13A 
  Notes on safety-relevant components   AH00.00-Z-0019-01A
REMOVING Remove     
1 Remove corresponding front wheel.   AR40.10-P-1102A
2 Remove brake caliper with brakepads and secure at vehicle free of tension with connected lines. Model 223
with code B06 (Silver brake calipers)
except code B07 (AMG - ceramic brake system)
except code U70 (red-painted brake callipers)
Model 223
with code B07 (AMG - ceramic brake system)
except code B06 (Silver brake calipers)
except code U70 (red-painted brake callipers)
Model 223
with code U70 (red-painted brake callipers)
except code B06 (Silver brake calipers)
except code B07 (AMG - ceramic brake system)
AR42.10-P-0070SA 
    Model 223
except code B06 (Silver brake calipers)
except code B07 (AMG - ceramic brake system)
except code U70 (red-painted brake callipers)
NOTES
Do not stretch, crush or kink the brake hoses and brake lines.
This leads to damage to the brake hoses and brake lines, and it can impair their function.
AR42.10-P-0070S 
3 Unscrew safety screw (1) and remove brake disk (2).    
INSPECT Check     
4.1 Check condition of brake disk (2) and check for wear. Model 223
except code B07 (AMG - ceramic brake system)
 
REFER TO MAINTENANCE   If there is a problem,

Replace brake disks (2).
AP42.10-P-4256A
4.2 Check condition of brake disk (2) and check for wear. Model 223
with code B07 (AMG - ceramic brake system)
 
    If there is a problem,

replace corresponding brake disk (2).
AR42.10-P-0270RG 
INSTALLING Install     
5 Clean contact surface (3) and interference fit (4). NOTES
Do not use sharp-edged or pointed objects.
Otherwise, the contact surface (3) and interference fit (4) will be damaged.
 
    Assembly cleaner *BR00.45-Z-1028-04A 
6 Apply light coating of grease to interference fit (4) of brake disk (2). j Paste, hot lubrication 1 kg, DBL 6879.20 *BR00.45-Z-1005-06A 
7 Position brake disk (2) and screw in safety screw (1). IMPORTANT Replace safety screw (1).  
    TORQUE SPECIFICATION Bolt, front axle brake disk to wheel hub *BA42.10-P-1001-06I 
8 Install brake caliper. Model 223
with code B06 (Silver brake calipers)
except code B07 (AMG - ceramic brake system)
except code U70 (red-painted brake callipers)
Model 223
with code B07 (AMG - ceramic brake system)
except code B06 (Silver brake calipers)
except code U70 (red-painted brake callipers)
Model 223
with code U70 (red-painted brake callipers)
except code B06 (Silver brake calipers)
except code B07 (AMG - ceramic brake system)
AR42.10-P-0070SA 
    Model 223
except code B06 (Silver brake calipers)
except code B07 (AMG - ceramic brake system)
except code U70 (red-painted brake callipers)
NOTES
Do not stretch, crush or kink the brake hoses and brake lines.
This leads to damage to the brake hoses and brake lines, and it can impair their function.
NOTES
The brake line pieces (99) of the brake hoses must not be bent.
Replace the affected brake hoses with damaged brake line pieces (99) immediately.
If brake line piece (99) is damaged,

replace affected brake hose.
AR42.10-P-0070S 
    Model 223
except code Z07 (B7 armoring on special protection version)
AR42.10-P-0026S 
BRAKE DISKS, BRAKE COVER PLATE

Number Designation Model 223
except code Z07 (B7 armoring on special protection version)
Model 223 with code Z07 (B7 armoring on special protection version)
BA42.10-P-1001-06I Bolt, front axle brake disk to wheel hub Nm 10 10
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1005-06A Paste, hot lubrication 1 kg, DBL 6879.20 A 000 989 76 51
BR00.45-Z-1028-04A Assembly cleaner A 000 986 56 01