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Home >> Mercedes Benz >> 2021 >> S500 >> Repair and Diagnosis >> Brakes >> Brakes Control Systems >> Brakes -- Hydraulic & Mechanical System (1 Of 2) -- 223 Chassis >> Testing & Repair >> Check Thickness And Condition Of Brake Disks - AR42.10-P-0120S

Check Thickness And Condition Of Brake Disks - AR42.10-P-0120S

Model 223 

except code B07 (AMG - ceramic brake system) 

G16191315Courtesy of MERCEDES-BENZ USA

Shown on left side of vehicle 

WARNING Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
Topical note  Notes on handling, transport and storage of composite brake disks   AH42.10-P-9406-12LF 
  Notes on safety-relevant components   AH00.00-Z-0019-01A
REMOVING Remove     
1 Remove wheel and tire assemblies.   AR40.10-P-1102A
MEASURING Measure     
2 Measure thickness of brake disks (1) on front and rear axles using vernier caliper. Brake disk thickness *BE42.10-P-1001-08KA 
    Model 223 with engine 176, 256, 656
with code U29 (Sports braking system)
except code B07 (AMG - ceramic brake system)
Model 223 with engine 176
except code B07 (AMG - ceramic brake system)
except code U29 (Sports braking system)
Model 223 with engine 256
except code B07 (AMG - ceramic brake system)
except code ME10 (Hybrid vehicle)
except code U29 (Sports braking system)
Model 223 with engine 256
with code ME10 (Hybrid vehicle)
except code B07 (AMG - ceramic brake system)
except code U29 (Sports braking system)
Model 223 with engine 656
except code B07 (AMG - ceramic brake system)
except code U29 (Sports braking system)
Brake disk thickness
*BE42.10-P-1001-09IA 
    SPECIAL TOOL Caliper gauge
If the wear limit has been exceeded or will be exceeded before the next brakepad change.

replace brake disk (1) in pairs.
Fig 1
    Remove/install brake disk (1) on front axle AR42.10-P-0230S 
    Remove/install brake disk (1) on rear axle AR42.10-P-0240S 
INSPECT Check     
3 Check brake disk (1) on front and rear axle for corrosion, score marks, cracks and chippings. IMPORTANT If the brake disk (1) is perforated or is provided with sunk holes, assess the crack length (x) including the bore diameter.  
    Check brake disks *BE42.10-P-1002-08KA 
    Model 223 with engine 176, 256, 656
with code U29 (Sports braking system)
except code B07 (AMG - ceramic brake system)
Model 223 with engine 176
except code B07 (AMG - ceramic brake system)
except code U29 (Sports braking system)
Model 223 with engine 256
except code B07 (AMG - ceramic brake system)
except code ME10 (Hybrid vehicle)
except code U29 (Sports braking system)
Model 223 with engine 256
with code ME10 (Hybrid vehicle)
except code B07 (AMG - ceramic brake system)
except code U29 (Sports braking system)
Model 223 with engine 656
except code B07 (AMG - ceramic brake system)
except code U29 (Sports braking system)
Check brake disks
If there is a problem,

replace brake disk (1) in pairs.
*BE42.10-P-1002-09IA 
    Remove/install brake disk (1) on front axle AR42.10-P-0230S 
    Remove/install brake disk (1) on rear axle AR42.10-P-0240S 
INSTALLING Install     
4 Attach wheel and tire assemblies.   AR40.10-P-1102A
TEST VALUES FOR FRONT BRAKE DISKS

Number Designation Model 223
BE42.10-P-1001-08KA Brake disk thickness New mm 36
Wear limit mm 34
CHECK VALUES FOR REAR AXLE BRAKE DISKS

Number Designation Model 223 with engine 176, 256, 656 with code U29 (Sports braking system) Model 223 with engine 176 except code U29 (Sports braking system)
Model 223 with engine 256 with code ME10 (Hybrid vehicle) except code U29 (Sports braking system)
BE42.10-P-1001-09IA Brake disk thickness New mm 26 26
Wear limit mm 24 23, 4
CHECK VALUES FOR REAR AXLE BRAKE DISKS

Number Designation Model 223 with engine 256 except code ME10 (Hybrid vehicle) except code U29 (Sports braking system) Model 223 with engine 656 except code U29 (Sports braking system)
BE42.10-P-1001-09IA Brake disk thickness New mm 24
Wear limit mm 21, 4
TEST VALUES FOR FRONT BRAKE DISKS

Number Designation Model 223
BE42.10-P-1002-08KA Check brake disks Crack length Dimension "x" mm < 25
Crack depth   mm < 0.5
CHECK VALUES FOR REAR AXLE BRAKE DISKS

Number Designation Model 223 with engine 176, 256, 656 with code U29 (Sports braking system) Model 223 with engine 176
except code U29 (Sports braking system)
Model 223 with engine 256
with code ME10 (Hybrid vehicle) except code U29 (Sports braking system)
BE42.10-P-1002-09IA Check brake disks Crack length Dimension "x" mm < 25 < 25
Crack depth   mm < 0, 5 < 0, 5
CHECK VALUES FOR REAR AXLE BRAKE DISKS

Number Designation Model 223 with engine 256
except code ME10 (Hybrid vehicle) except code U29 (Sports braking system)
Model 223 with engine 656
except code U29 (Sports braking system)
BE42.10-P-1002-09IA Check brake disks Crack length Dimension "x" mm < 25
Crack depth   mm < 0, 5
Fig 1: Identifying Caliper Gauge (140 589 00 19 00)
G07449703Courtesy of MERCEDES-BENZ USA