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Home >> Mercedes Benz >> 2021 >> S500 >> Repair and Diagnosis >> Body & Frame >> Sun Roof/T-Top/Convertible Top >> Sliding Roof, Soft Top, Top Attachments -- 223 Chassis >> Testing & Repair >> Cut Out Front Fixed Element Of Panoramic Sliding Sunroof - AR77.21-P-0803-01S

Cut Out Front Fixed Element Of Panoramic Sliding Sunroof - AR77.21-P-0803-01S

Model 223 

with code 413 (Panoramic sliding sunroof/glass roof) 

WARNING Risk of injury  due to snapping or warming up of cutting wire and due to splinters when cutting out glued panoramic roofs Wear cut-proof gloves and safety glasses. AS77.21-Z-0002-01A 
Topical note  Notes on removal/installation of bonded elements of panoramic roof   AH77.21-P-0001-01A 
Fig 1: Identifying Set Of Shields (222 589 01 31 00)
G10134391Courtesy of MERCEDES-BENZ USA
G16228956Courtesy of MERCEDES-BENZ USA
  1. Saw off an approx. 5 mm to 10 mm wide strip from front fixed element (1) (areas A, B, C).

    NOTES saw carefully.

    Otherwise the windshield may be damaged.

    NOTES Observe cutting depth when sawing.

    Otherwise, front panoramic sliding sunroof frame can be damaged.

    IMPORTANT Use oscillating saw with round sawing blade.

  2. Cut adhesive beads (2) with cutting wire.

    NOTES Cover adjacent paint surfaces with SPECIAL TOOL set of shields when cutting (areas A).

    Otherwise paint can be damage by cutting wire.

    IMPORTANT Aid of helper required.

  3. Remove front stationary element (1).

    IMPORTANT Aid of helper required.