General Repair Methods For Wiring Harness - AR00.19-S-0100E

Model 447 

	Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects.	Wear protective gloves, protective clothing and safety glasses, if necessary.	AS00.00-Z-0002-01A
	Risk of injury  caused by burns to skin and eyes, risk of poisoning caused by inhaling fumes during soldering.	Wear protective gloves, protective clothing and safety glasses. Ensure that the work area is adequately ventilated. Secure power supply cables. Avoid sources of fire in working area.	AS00.19-Z-0002-01A
	Risk of injury  caused by burns to skin and eyes. Risk of poisoning  caused by inhaling fumes when working with heat-shrinkable tubing.	Work in well ventilated rooms only. Wear safety glasses with side protection and protective gloves.	AS00.19-Z-0001-01A
Notice	Assessment of damage in wiring harnesses		AH00.19-P-1000-05A
Notice	Notes on crimping		AH00.19-P-1000-09A
Notice	Notes on soldering		AH00.19-P-1000-10A
Notice	Notes on replacement of safety-relevant and special components		AH00.19-P-1000-08A
	Notes regarding plug connections		AH00.19-P-1000-06A
	Advantages of repairing wiring harnesses		AH00.19-P-1000-03A
	Repair methods for wiring harnesses		AH00.19-P-1000-04A
	Notes on soft soldering		AH00.19-P-1000-07A
	Notes on cable protection		AH00.19-P-1000-11A
	Check
1	Checking wiring harness		AR54.18-P-0600-01A
		126-pin socket box	Fig 28
		Electrical connection kit	Fig 6
	Repair wiring harness
2.1	Repair wiring harness by means of solder connector sleeve	Only with corresponding damage profile or component design.
			AR00.19-P-0100-09A
	000 588 15 84 00 Heat gun		WS54.00-P-0125B
		Adapter	Fig 3
		Reflector	Fig 5
		Wire stripper	Fig 4
		Welding bead catcher	Fig 1
		Wiring harness repair kit, basic	Fig 17
		New passenger car wiring harness repair kit If required for repair: ↓	Fig 20
		Removing contacts from plugs and connectors	AR00.19-S-0120E
2.2	Repair wiring harness by means of axial solder connectors	Only with corresponding damage profile or component design.	AR54.18-P-0100-06A
	000 588 15 84 00 Heat gun	If required for repair: ↓	WS54.00-P-0125B
		Removing contacts from plugs and connectors	AR00.19-S-0120E
2.3	Repair wiring harness with conductor cross section of 0.13 mm2 using axial solder connector	Only with corresponding damage profile or component design.
			AR00.19-P-0100-12A
	000 588 15 84 00 Heat gun		WS54.00-P-0125B
		Wire stripper	Fig 15
		If required for repair: ↓ Removing contacts from plugs and connectors	AR00.19-S-0120E
2.4	Repair circular conductor wiring harness by crimping	Only with corresponding damage profile or component design.	AR00.19-P-0100-03A
		MCP 1.2_crimping set	Fig 19
		MQS crimping set	Fig 10
		MLK 1.2_crimping set	Fig 7
		Crimp set SLK 2.8	Fig 23
		RK 2.5_crimping set	Fig 22
		JPT crimping set	Fig 21
		MCP 2.8_crimping set	Fig 27
		MCP 2.8_crimping set	Fig 26
		Fl. crimping set 6.3_/2.8	Fig 25
		Crimp pliers	Fig 11
		Wire stripper	Fig 4
		Wring harness repair kit, basic	Fig 17
		New passenger car wiring harness repair kit	Fig 20
		If required for repair: ↓
		Removing contacts from plugs and connectors	AR00.19-S-0120E
2.5	Repair wiring harness by crimping with watertight connections	Only with corresponding damage profile or component design.	AR00.19-P-0100-04A
		MCP 2.8_ELA crimping set	Fig 2
		SLK 2.8_crimping set/ELA	Fig 24
		SLK 2.8_ELA crimping set	Fig 8
		MCP 2.8_ELA crimping set	Fig 13
		MCP 2.8_ELA crimping set	Fig 14
		JPT ELA crimp set	Fig 16
		MLK 1.2_ELA crimping set	Fig 9
		MQS ELA crimping set	Fig 12
		MCP 1.2_ELA crimping set	Fig 18
		Crimp pliers	Fig 11
		Wire stripper	Fig 4
		Wiring harness repair kit, basic	Fig 17
		New passenger car wiring harness repair kit If required for repair: ↓	Fig 20
		Removing contacts from plugs and connectors	AR00.19-S-0120E
2.6	Repair wiring harness by soldering and solder	Only with corresponding damage profile or
			AR00.19-P-0100-05A
		Wire stripper	Fig 4
		Welding bead catcher	Fig 1
		Wring harness repair kit, basic	Fig 17
		New passenger car wiring harness repair kit If required for repair: ↓	Fig 20
		Removing contacts from plugs and connectors	AR00.19-S-0120E
2.7	Repair cable harness using rapid connection technology	Only with corresponding damage profile or component design. If required for repair: ↓	AR00.19-P-0100-06A
		Removing contacts from plugs and connectors	AR00.19-S-0120E
3	Protect repair area after cable repairs		AR00.19-P-0100-08A
	000 588 15 84 00 Heat gun		WS54.00-P-0125B