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Home >> Mercedes Benz >> 2021 >> Metris Van Cargo >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Air Intake, Turbo Charging -- 447 Chassis >> Testing & Repair >> Remove/Install Oil Return Flow Line Of Turbocharger - AR09.40-S-6021EG

Remove/Install Oil Return Flow Line Of Turbocharger - AR09.40-S-6021EG

Model 447, 448 with engine 274 

MODIFICATION NOTES

01.12.2023 Screw, oil return line to crankcase   BA09.40-Z-1007-02KOF
01.12.2023 Screw, oil return line to turbocharger   BA09.40-Z-1006-02KOF
29.04.2024 Change notice (AH) document reference, added Information block  
G16484737Courtesy of MERCEDES-BENZ USA
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
CAUTION Risk of injury  to skin and eyes due to handling of engine oil. Risk of poisoning  caused by swallowing engine oil Wear protective gloves, protective clothing and safety glasses.
Do not fill engine oil into beverage containers.
AS18.00-Z-0001-01A
Notice  Notes on threaded connections fastened using a tightening angle-based tightening process   AH00.00-P-0020-01A
REMOVINGINSTALLING Remove/install     
1 Remove lower engine compartment lining.   AR61.20-S-1105E
2 Unscrew screw (2S) and remove oil return feed line (2) at crankcase (01). INSTALLATION IMPORTANT : Replace seal (2D).
TORQUE SPECIFICATION Screw oil return line to crankcase
*BA09.40-Z-1007-02KOF 
3 Disassemble oil return feed line (2) from exhaust gas turbocharger and remove. INSTALLATION IMPORTANT : Replace seal on oil return line (2) to the AT.
TORQUE SPECIFICATION Bolt, oil return flow line to turbocharger
*BA09.40-Z-1006-02KOF 
4 Install in the reverse order.    
INSPECT Check     
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
5 Check for leak tightness when engine is running. IMPORTANT Visual inspection only.  
TURBOCHARGER

Number Designation Engine 274 in model 447, 448
BA09.40-Z-1006-02KOF Bolt, oil return flow line to turbocharger Stage 1 Nm 8
Stage 2 ∠° 60
TURBOCHARGER

Number Designation Engine 274 in model 447, 448
BA09.40-Z-1007-02KOF Screw, oil return line to crankcase Stage 1 Nm 8
Stage 2 ∠° 60