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Home >> Mercedes Benz >> 2021 >> Metris Van Cargo >> Repair and Diagnosis >> Collision >> Body Panels >> Collision - Side Wall (2 Of 2) - 447 Chassis >> Side Wall Body Repair >> Sliding Door Entry Complete Install And Weld In - Ar63.30-S-0008-03E

Sliding Door Entry Complete Install And Weld In - Ar63.30-S-0008-03E

REFER TO SPECIAL TOOLS 000 588 12 84 00 Welder   WS00.00-P-0318K
REFER TO SPECIAL TOOLS 000 588 13 84 00 Welder   WS60.00-P-0437K

Model 447, 448 

REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1001-07A Zinc dust paint suitable for spot welding A 000 986 34 42
BR00.45-Z-1092-02A Adhesive kit, body, 2-component adhesive A 012 989 17 71

IMPORTANT Refer to the superordinate service document for further information.

Observe safety information in the superordinate service document.

IMPORTANT The next steps are shown on model 447 with code T19 (left sliding door) on the left side of the vehicle and must be carried out in the same way on the right side of the vehicle in the event of damage.

G16487915Courtesy of MERCEDES-BENZ USA
  1. During installation, first, position the entrance (1) above the longitudinal member (3) with the front side from the bottom in the direction of the arrow (A) and in the direction of the arrow (C) and then install with the rear side in the direction of the arrow (B).

    IMPORTANT Bend left shackle (arrow D) of the entrance (1) outward until the entrance (1) can be carried through on both sides of the jack support point (2).

    IMPORTANT Aid of helper required.

  2. Fit entrance (1) and fix in place.
  3. Apply 2-component adhesive to the hatched area of the entrance (1) (area F).

    IMPORTANT Observe pretreatment of bonding surface (area F). Observe manufacturer's specifications for curing and processing times of 2-component adhesive.

    IMPORTANT To do this, press entrance (1) in the direction of the arrow (E) until 2-component adhesive can be applied.

    G16487916Courtesy of MERCEDES-BENZ USA
    G16487917Courtesy of MERCEDES-BENZ USA
  4. Entrance (1) POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (area J).
  5. Entrance (1) SHIELDED GAS PLUG WELD (areas G, H, and I).
  6. Clean weld joints (areas G, H, and I).
  7. Remove shavings.
  8. Coat weld joints with zinc dust paint (areas G, H, and I).
    G16487918Courtesy of MERCEDES-BENZ USA
  9. Entrance (1) SHIELDED GAS PLUG WELD (area L).
  10. Entrance (1) SHIELDED GAS SEAM WELD (area N).
  11. Fit angle bracket (4) and fix in place.
  12. Angle bracket (4) SHIELDED GAS PLUG WELD (area M).
  13. Clean weld joints (areas M and N).
  14. Remove shavings.
  15. Coat weld joints with zinc dust paint (areas M and N).
  16. Entrance (1) SHIELDED GAS PLUG WELD (areas O and P).
  17. Clean weld joints (areas O and P).
  18. Remove shavings.
  19. Coat weld joints with zinc dust paint (areas O and P).
    G16487919Courtesy of MERCEDES-BENZ USA
    G16487920Courtesy of MERCEDES-BENZ USA
  20. Entrance (1) POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (areas Q and R).
  21. Entrance (1) SHIELDED GAS PLUG WELD (area S).
  22. Clean weld joints (area S).
  23. Remove shavings.
  24. Coat weld joints with zinc dust paint (area S).
    G16487921Courtesy of MERCEDES-BENZ USA
  25. Entrance (1) SHIELDED GAS PLUG WELD (area T).
  26. Clean weld joints (area T).
  27. Remove shavings.
  28. Coat weld joints with zinc dust paint (area T).
  29. Install and fix in place mounting support (5).
  30. Mounting support (5) SHIELDED GAS PLUG WELD (areas U, V, W, X, and Y).
  31. Mounting support (5) SHIELDED GAS SEAM WELD (area Z).
  32. Clean weld joints.
  33. Remove shavings.
  34. Coat weld joints with zinc dust paint.
    G16487922Courtesy of MERCEDES-BENZ USA
  35. Install respective mounting support (6) and fix in place.
  36. Respective mounting support (6) SHIELDED GAS PLUG WELD (areas AB and CD).
  37. Clean weld joints.
  38. Remove shavings.
  39. Coat weld joints with zinc dust paint.
    G16487923Courtesy of MERCEDES-BENZ USA
  40. Install entrance step module (7) and fix in place.
  41. Entrance step module (7) SHIELDED GAS PLUG WELD (areas EF, GH, and JK).
  42. Clean weld joints.
  43. Remove shavings.
  44. Coat weld joints with zinc dust paint.
    G16487924Courtesy of MERCEDES-BENZ USA
  45. Apply 2-component adhesive to the hatched area of the entrance (1) (area XY).

    IMPORTANT Observe preliminary treatment of bonding surface. Observe manufacturer's specifications for curing and processing times of 2-component adhesive.

  46. Press front floor (8) onto the entrance (1).
  47. Entrance (1) SHIELDED GAS SEAM WELD (area LM).
  48. Press front floor (8) onto the entrance (1) and entrance step module (7).
  49. Front floor (8) SHIELDED GAS PLUG WELD (area NO).
  50. Clean weld joints.
  51. Remove shavings.
  52. Coat weld joints with zinc dust paint.
  53. Install longitudinal member (9), fit, and fix in place.
  54. Longitudinal member (9) POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (area RS).
  55. Longitudinal member (9) SHIELDED GAS PLUG WELD (area PQ).
  56. Longitudinal member (9) SHIELDED GAS SEAM WELD (area TU).
  57. Clean weld joints.
  58. Remove shavings.
  59. Coat weld joints with zinc dust paint.
G16487925Courtesy of MERCEDES-BENZ USA