Sidewall Paneling Up To Window Cutout Removal - Ar63.10-S-5893-01EB

000 588 15 84 00 Heat gun

WS54.00-P-0125B

Model 447.605 

with code T19 (Sliding door left) 

with code W29 (Window fixed behind) 

Left side of vehicle 

Model 447.605 

with code W29 (Window fixed behind) 

Right side of vehicle 

Model 447.705 

with code T19 (Sliding door left) 

with code W29 (Window fixed behind) 

with code ZK4 (Mixto) 

Left side of vehicle 

Model 447.705 

with code W29 (Window fixed behind) 

with code ZK4 (Mixto) 

Right side of vehicle 

Model 447.815 

Right side of vehicle 

Model 447.815 

with code T19 (Sliding door left) 

Left side of vehicle 

Model 448.705 

with code T19 (Sliding door left) 

with code W29 (Window fixed behind) 

Left side of vehicle 

Model 448.705 

with code W29 (Window fixed behind) 

Right side of vehicle 

Model 448.815 

Right side of vehicle 

Model 448.815 

with code T19 (Sliding door left) 

Left side of vehicle 

19.02.2020

First infoblock, repair materials and WS reference, added.

Number	Designation	Order number
BR00.45-Z-1001-07A	Zinc dust paint suitable for spot welding	A 000 986 34 42

Refer to the superordinate service document for further information.

The following steps are shown on the left side of the vehicle and must be accomplished analogously on the right side in the event of damage.

Safety information in superordinate service document must be observed.

Courtesy of MERCEDES-BENZ USA

1. Mark separating points on sidewall paneling (1) (areas A and B).
2. Cut separating points on sidewall paneling (1) (areas A and B).

   Do not make the cuts too deep.

   Otherwise the components below can be damaged and weakened.

3. Expose spot welds on sidewall paneling (1) (areas C to I).
4. Cut out spot welds on sidewall paneling (1) (areas C to I).

   Cut out spot welds (arrows) through two panel thicknesses.

   Courtesy of MERCEDES-BENZ USA

5. Expose spot weld on sidewall paneling (1) (area J).
6. Cut out spot weld on sidewall paneling (1) (area J).
7. Expose spot weld (area K).
8. Drill out spot weld (area K).

   Courtesy of MERCEDES-BENZ USA

9. Heat sidewall paneling (1) in cross-hatched areas.

   Cross-hatched areas are bonded with adhesive.

10. Remove damaged side wall paneling (1).
11. Mark separating points for offset flange (areas L and M).
12. Cut separating points for offset flange (areas L and M).
13. Crimp connection flange toward inside (area N).

    Courtesy of MERCEDES-BENZ USA

14. Grind mating surfaces down to bare metal in crosshatched areas and around holes (areas O, Pr and R).

    Grind spot weld flanges down to bare metal on both sides.

15. Remove shavings and drill chips.
16. Apply zinc dust paint to insides of spot weld flanges.

    Do not coat bonding surfaces with zinc dust paint (area Q).

    Otherwise, there may be adhesion problems.

    Observe pretreatment of bonding surface (area Q).