Sidewall Paneling Up To Window Cutout Prepare For Installation - Ar63.10-S-5893-02EB

000 588 13 84 00 Welder

WS60.00-P-0437K

Model 447.605 

with code T19 (Sliding door left) 

with code W29 (Window fixed behind) 

Left side of vehicle 

Model 447.605 

with code W29 (Window fixed behind) 

Right side of vehicle 

Model 447.705 

with code T19 (Sliding door left) 

with code W29 (Window fixed behind) 

with code ZK4 (Mixto) 

Left side of vehicle 

Model 447.705 

with code W29 (Window fixed behind) 

with code ZK4 (Mixto) 

Right side of vehicle 

Model 447.815 

Right side of vehicle 

Model 447.815 

with code T19 (Sliding door left) 

Left side of vehicle 

Model 448.705 

with code T19 (Sliding door left) 

with code W29 (Window fixed behind) 

Left side of vehicle 

Model 448.705 

with code W29 (Window fixed behind) 

Right side of vehicle 

Model 448.815 

Right side of vehicle 

Model 448.815 

with code T19 (Sliding door left) 

Left side of vehicle 

03.02.2020

First Infoblock, several repair materials and WS reference added.

Number	Designation	Order number
BR00.45-Z-1001-07A	Zinc dust paint suitable for spot welding	A 000 986 34 42
BR00.45-Z-1003-01A	Seam seal 300 ml in black or white	A 005 989 63 20
BR00.45-Z-1092-02A	Adhesive kit, body, 2-component adhesive	A 012 989 17 71

Refer to the superordinate service document for further information.

Safety information in superordinate service document must be observed.

The following steps are shown on the left side of the vehicle and must be accomplished analogously on the right side in the event of damage.

Courtesy of MERCEDES-BENZ USA

1. Mark separating point on sidewall paneling (1) (area A).
2. Cut separating point on sidewall paneling (1) (area A).

   Transfer separation point from vehicle.

3. Grind mating surface on side wall paneling section (2) down to bare metal in crosshatched areas.

   Grind spot weld flanges down to bare metal on both sides.

4. Remove shavings and drill chips.
5. Apply zinc dust paint to insides of spot weld flanges.

   Do not coat bonding surface with zinc dust paint (area B). Otherwise, there may be adhesion problems.

   Observe pretreatment of bonding surfaces (area B).

   Courtesy of MERCEDES-BENZ USA

6. Grind mating surface on side wall paneling section (2) down to bare metal in crosshatched areas.

   Grind spot weld flanges down to bare metal on both sides.

7. Remove shavings and drill chips.
8. Apply zinc dust paint to insides of spot weld flanges.

   Do not coat bonding surface (area C) with zinc dust paint. Otherwise, there may be adhesion problems.

   Observe pretreatment of bonding surface (area C).

   Courtesy of MERCEDES-BENZ USA

9. Grind mating surfaces on lock striker reinforcement (3) and reinforcement (4) down to bare metal in cross-hatched areas.

   Grind spot weld flanges down to bare metal on both sides.

10. Remove shavings and drill chips.
11. Apply zinc dust paint to insides of spot weld flanges.

    Do not coat bonding surface (area D) with zinc dust paint. Otherwise, there may be adhesion problems.

    Observe pretreatment of bonding surface (area D).

12. Apply sealant to reinforcement (4).

    Do not coat bonding surface (area D) with sealant. Otherwise, there may be adhesion problems.

13. Apply 2-component adhesive to the reinforcement (4) (area D).

    Observe pretreatment of bonding surface (area D). Refer to the manufacturer's information for the curing and working times of 2-component adhesive.

14. Install lock striker reinforcement (3) and reinforcement (4) in side wall paneling section (2), fit and fix in place.
15. Lock striker reinforcement (3) and reinforcement (4) (areas E and F).
16. Clean weld joints.
17. Remove shavings and drill chips.
18. Apply zinc dust paint to insides of spot weld flange (areas E and F).