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Home >> Mercedes Benz >> 2021 >> Metris Van Cargo >> Repair and Diagnosis >> Collision >> Body Panels >> Collision - Side Wall (2 Of 2) - 447 Chassis >> Side Wall Body Repair >> Inner A-Pillar Reinforcement Weld In - Ar63.20-S-1115-03E

Inner A-Pillar Reinforcement Weld In - Ar63.20-S-1115-03E

Model 447, 448 

Fig 1: Identifying Side Portal Frame (210 589 17 23 00)
G07321115Courtesy of MERCEDES-BENZ USA
G16487862Courtesy of MERCEDES-BENZ USA
  1. Install inner A-pillar reinforcement (2), fit and fix in place with welding devices and SPECIAL TOOL side portal frame.
  2. Drill rivet holes on inner A-pillar reinforcement (2) with Ø 6.5 mm bit (area A).
  3. Remove inner A-pillar reinforcement (2).
  4. Deburr rivet holes on both sides.
  5. Countersink rivet holes.
  6. Coat insides of riveted joints and rivet holes with zinc dust paint.
  7. Apply sealant to bottom e°e of soundproofing (5).
  8. Install soundproofing (5) to inner A-pillar (3).
  9. Apply sealant to top e°e of soundproofing (5).
    G16487863Courtesy of MERCEDES-BENZ USA
  10. SPECIAL TOOL Install inner A-pillar reinforcement (2), fit and fix in place with welding devices and side portal frame.
  11. Bend over sheet metal lug on inner A-pillar reinforcement (2) (area B).
  12. Inner A-pillar reinforcement (2) POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (areas B to E).
  13. Rivet inner A-pillar reinforcement (2) with Polygrip Ø 6.4x14 countersunk head rivet (area F).
  14. Clean weld joints.
  15. Remove shavings and drill chips.
  16. Apply zinc dust paint to weld joints (areas B to E).