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Home >> Mercedes Benz >> 2021 >> Metris Van Cargo >> Repair and Diagnosis >> Collision >> Body Panels >> Collision - Side Wall (2 Of 2) - 447 Chassis >> Side Wall Body Repair >> B-Pillar Install And Weld In - Ar63.20-S-1350-06E

B-Pillar Install And Weld In - Ar63.20-S-1350-06E

Model 447, 448 

MODIFICATION NOTES

28.10.2021 Method extended. Operation steps 30 to 33  
Fig 1: Identifying Side Portal Frame (210 589 17 23 00)
G07321115Courtesy of MERCEDES-BENZ USA
G16487881Courtesy of MERCEDES-BENZ USA
  1. Install B-pillar outer section (1) and inner B-pillar (2), fit and fix in place with the SPECIAL TOOL side portal frame and the straightening tool.
  2. Tack inner B-pillar (2) SHIELDED GAS PLUG WELD (areas A and B).
  3. Inner B-pillar (2) SHIELDED GAS PLUG WELD (area C).
  4. Weld in inner B-pillar (2) with POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (areas D and E).
  5. Remove B-pillar outer section (1) and the straightening tool.
  6. Bend over sheet metal lug (area F).
  7. Weld in inner B-pillar (2) with POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (area F).
  8. Grind shielding gas spot welds down flat (area C).
    G16487882Courtesy of MERCEDES-BENZ USA
  9. Inner B-pillar (2) POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (areas G to I).
  10. Inner B-pillar (2) SHIELDED GAS PLUG WELD (area K).
  11. Inner B-pillar (2) SHIELDED GAS SEAM WELD (area J).

    IMPORTANT Inert gas weld in intervals and allow to cool down in between. Reduces heat distortion.

  12. Grind shielding gas weld down flat (area J).
  13. Clean weld joints.
  14. Remove shavings and drill chips.
  15. Apply zinc dust paint to weld joints.
  16. Apply sealant to bottom e°e of soundproofing (3) (area Q).

    Only when replacing right side of vehicle.

  17. Install soundproofing (3) on inner B-pillar (2).

    Only when replacing right side of vehicle.

  18. Apply sealant to top e°e of soundproofing (3) (area Q).

    Only when replacing right side of vehicle.

    G16487883Courtesy of MERCEDES-BENZ USA
  19. Install B-pillar outer section (1) and fit.
  20. Model 447, 448.8 with code CN1 (Exterior rocker panel)

    Install mounting rail (4) on longitudinal member panel.

    IMPORTANT For this purpose fasten mounting rail (4) with bolts (5).

  21. Fix B-pillar outer section (1) in place with the SPECIAL TOOL side portal frame and straightening tool.
  22. Model 447, 448.8 with code CN1 (Exterior rocker panel)

    Tack weld B-pillar outer section (1) SHIELDED GAS PLUG WELD (area S).

  23. Model 447, 448.8 with code CN1 (Exterior rocker panel)

    Remove mounting rail (4) on longitudinal member panel.

    G16487884Courtesy of MERCEDES-BENZ USA
    G16487885Courtesy of MERCEDES-BENZ USA
  24. B-pillar outer section (1) POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (areas L to N).
  25. B-pillar outer section (1) SHIELDED GAS SEAM WELD (areas O and P).

    IMPORTANT Inert gas weld in intervals and allow to cool down in between. Reduces heat distortion.

  26. Grind shielding gas welds down flat (areas O and P).
  27. Clean weld joints.
  28. Restore surfaces on B-pillar outer section (1) and smooth.
  29. Remove shavings and drill chips.
    G16487871Courtesy of MERCEDES-BENZ USA
    G16487872Courtesy of MERCEDES-BENZ USA

    Shown on MODEL 447.811 

  30. Model 447, 448.8 with code CN1 (Exterior rocker panel)

    Position mounting rail (4) and align.

  31. Model 447, 448.8 with code CN1 (Exterior rocker panel)

    Transfer holes of mounting rail (4) to body.

    IMPORTANT Then remove mounting rail (4).

  32. Model 447, 448.8 with code CN1 (Exterior rocker panel)

    Drill and center punch holes (arrows).

  33. Model 447, 448.8 with code CN1 (Exterior rocker panel)

Deburr holes and remove drill chips.