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Home >> Mercedes Benz >> 2021 >> Metris Van Cargo >> Repair and Diagnosis >> Collision >> Body Panels >> Collision - Side Wall (2 Of 2) - 447 Chassis >> Side Wall Body Repair >> B-Pillar Cut Off - Ar63.20-S-1350-05E

B-Pillar Cut Off - Ar63.20-S-1350-05E

Model 447, 448 

MODIFICATION NOTES

18.05.2016 Method extended Step 3  
G16487875Courtesy of MERCEDES-BENZ USA
  1. Scribe separating points and cut (areas A and B).
  2. Remove damaged section on B-pillar outer section (1) and inner B-pillar (2).
    G16487876Courtesy of MERCEDES-BENZ USA
  3. Scribe separating points and cut (areas C and D).

    NOTES Do not cut too deeply. Otherwise the components below can be damaged and weakened.

    IMPORTANT Complete separating cut as extension of e°e (area D).

    Cut separating point according to degree of damage (area C).

    IMPORTANT Model 447.8 with code PS2 (AMG line)

    Model 448.8 with code CN1 (Exterior rocker panel)

    Ensure sufficient distance to mounting points of mounting rail on longitudinal member panel when determining separation line in area C.

  4. Expose spot welds on upper and lower sections of B-pillar outer section (1) and inner B-pillar (2) and cut out (areas E to I).

    IMPORTANT Cut out spot welds (arrows) through two panel thicknesses.

  5. Remove upper and lower sections on B-pillar outer section (1).
    G16487877Courtesy of MERCEDES-BENZ USA
  6. Expose spot welds on upper and lower sections on inner B-pillar (2) and cut out (areas J to L).
  7. Bend open sheet metal lug (area L).
  8. Heat inner B-pillar (2) in crosshatched area.

    IMPORTANT Crosshatched area is bonded.

  9. Remove upper and lower sections on inner B-pillar (2).
  10. Sand down mating surfaces to bare metal in crosshatched areas.

    IMPORTANT Sand down spot weld flanges to bare metal on both sides.

  11. Remove shavings and drill chips.
  12. Coat insides of spot weld flanges with zinc dust paint.
    G16487878Courtesy of MERCEDES-BENZ USA
  13. Sand down mating surfaces to bare metal in crosshatched areas.

    IMPORTANT Sand down spot weld flanges to bare metal on both sides.

  14. Remove shavings and drill chips.
  15. Coat insides of spot weld flanges with zinc dust paint.
G16487879Courtesy of MERCEDES-BENZ USA