LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2021 >> Metris Van Cargo >> Repair and Diagnosis >> Collision >> Body Panels >> Collision - Side Wall (1 Of 2) - 447 Chassis >> Side Wall Body Repair >> Lower Section Of Sidewall Paneling With C-Pillar Reinforcement Install And Weld In - Ar63.10-S-0060-03E

Lower Section Of Sidewall Paneling With C-Pillar Reinforcement Install And Weld In - Ar63.10-S-0060-03E

REFER TO SPECIAL TOOLS 000 588 12 84 00 Welder   WS00.00-P-0318K
REFER TO SPECIAL TOOLS 000 588 13 84 00 Welder   WS60.00-P-0437K

Model 447, 448 

Right side of vehicle 

Model 447, 448 

with code T19 (Sliding door left) 

Left side of vehicle 

MODIFICATION NOTES

28.10.2021 Method extended. Operation steps 19 to 22  
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1001-07A Zinc dust paint suitable for spot welding A 000 986 34 42
BR00.45-Z-1003-01A Seam seal 300 ml in black or white A 005 989 63 20
BR00.45-Z-1092-02A Adhesive kit, body, 2-component adhesive A 012 989 17 71

IMPORTANT Refer to the superordinate service document for further information. Observe safety information in the superordinate service document.

IMPORTANT The next steps are shown on model 447 with code T19 (left sliding door) on the left side of the vehicle and must be carried out in the same way on the right side of the vehicle in the event of damage.

G16483393Courtesy of MERCEDES-BENZ USA
  1. Apply 2-component adhesive to the body (area A).

    IMPORTANT Observe pretreatment of bonding surfaces (area A). Refer to the manufacturer's information for the curing and working times of 2-component adhesive.

  2. Install C-pillar reinforcement section (1), fit, and fix in place.
  3. C-pillar reinforcement section (1) POLARIZATION RESISTANCE (area B).
  4. C-pillar reinforcement section (1) SHIELDED GAS SEAM WELD (area C).

    IMPORTANT Inert gas weld in intervals and allow to cool down in between. Reduces heat distortion.

  5. Grind MIG weld down flat.
  6. Clean weld joints.
  7. Remove shavings.
  8. Coat weld joints with zinc dust paint.
    G16483394Courtesy of MERCEDES-BENZ USA
  9. Apply 2-component adhesive to the C-pillar reinforcement section (1) (area D).

    IMPORTANT Observe pretreatment of bonding surface (area D). Refer to the manufacturer's information for the curing and working times of 2-component adhesive.

  10. Apply sealant to the C-pillar reinforcement section (1) (area E).
  11. Install sidewall paneling section (2), fit, and fix in place.
  12. Sidewall paneling section (2) POLARIZATION RESISTANCE (area F).
  13. Sidewall paneling section (2) SHIELDED GAS PLUG WELD (area G).
  14. Sidewall paneling section (2) SHIELDED GAS SEAM WELD (area H).

    IMPORTANT Inert gas weld in intervals and allow to cool down in between. Reduces heat distortion.

  15. Grind shielding gas welds and shielding gas spot welds down flat.
  16. Clean weld joints.
  17. Restore surfaces on sidewall paneling and smooth.
  18. Remove shavings.
    G16483395Courtesy of MERCEDES-BENZ USA

    Shown on model 447.811 

  19. Model 447, 448.8 with code CN1 (Exterior door sill) Position and align rail (X).
  20. Model 447, 448.8 with code CN1 (Exterior door sill) Transfer hole from rail (X) to body.

    IMPORTANT Then remove rail (X).

  21. Model 447, 448.8 with code CN1 (Exterior door sill) Drill and center punch hole (arrow).

    IMPORTANT Number of holes can vary depending on design.

  22. Model 447, 448.8 with code CN1 (Exterior door sill) Deburr holes and remove drill chips.