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Home >> Mercedes Benz >> 2021 >> Metris Van Cargo >> Repair and Diagnosis >> Collision >> Body Panels >> Collision - Side Wall (1 Of 2) - 447 Chassis >> Side Wall Body Repair >> Inner And Outer Rear Wheel Well Installation - Ar63.10-S-0685-04E

Inner And Outer Rear Wheel Well Installation - Ar63.10-S-0685-04E

Model 447, 448 

G16483496Courtesy of MERCEDES-BENZ USA
  1. Install inner rear wheel well (1), inner sidewall (2), outer rear wheel well (3), rear reinforcement (4), front reinforcement (5), C-pillar (6) and sidewall paneling, fit and fix in place.
  2. Drill rivet holes on inner rear wheel well (1) with Ø 6.5 mm bit (area A).
  3. Remove outer rear wheel well (1), C-pillar (6) and sidewall paneling.
  4. Deburr rivet holes on both sides.
  5. Coat insides of riveted joint with zinc dust paint.
  6. Install inner rear wheel well (1), fit and fix in place.
  7. Inner rear wheel well (1), inner sidewall (2) and outer rear wheel well (3) POLARIZATION RESISTANCE (area B).
  8. Rivet inner rear wheel well (1) with Ø 6.4x14 blind rivets (area C).
    G16483497Courtesy of MERCEDES-BENZ USA
  9. Inner sidewall (2), outer rear wheel well (3), rear reinforcement (4), front reinforcement (5) POLARIZATION RESISTANCE (areas D to I).
    G16483498Courtesy of MERCEDES-BENZ USA
  10. Rear reinforcement (4) and front reinforcement (5) POLARIZATION RESISTANCE (areas J and K).
  11. Inner sidewall (2) SHIELDED GAS SEAM WELD (areas L and M).
  12. Drill Inner sidewall (2) and outer rear wheel well (3) before inert gas welding (arrows).
  13. Inner sidewall (2) and outer rear wheel well (3) SHIELDED GAS PLUG WELD (areas N and O).
  14. Clean weld joints no longer accessible after installing C-pillar (6) and coat with zinc dust paint.
    G16483499Courtesy of MERCEDES-BENZ USA
  15. Apply 2-component adhesive to body (area P).

    IMPORTANT Observe pretreatment of bonding surfaces. Refer to the manufacturer's information for the curing and working times of 2-component adhesive.

  16. Install C-pillar (6), fit and fix in place.
  17. C-pillar (6) POLARIZATION RESISTANCE (areas Q to X).
  18. C-pillar (6) SHIELDED GAS SEAM WELD (area Y).
  19. Grind inert gas welds and inert gas spot welds down flat.
  20. Clean weld joints.
  21. Restore and clean surfaces on inner sidewall (2).
  22. Remove shavings and drill chips.
  23. Clean welding areas no longer accessible after installing sidewall paneling and coat with zinc dust paint.