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Home >> Mercedes Benz >> 2021 >> Metris Van Cargo >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> Doors (2 Of 3) -- 447 Chassis >> Removal & Installation >> Repair Sliding Door At Right (Code: VS2RILST) - SM72.16-S-0001-02A

Repair Sliding Door At Right (Code: VS2RILST) - SM72.16-S-0001-02A

Model 447.### ## as of 554907 up to 558663 

except code XM0 (Facelift) 

DANGER Risk of explosion  caused by paint vapors igniting. Risk of poisoning  caused by inhaling paint vapors. No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. AS98.00-Z-0002-01A
WARNING Risk of injury  caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. No parts of the body or limbs should be within the operating area when the components are moving. AS00.00-Z-0011-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
Notice  General information on body repair   AH60.00-P-0001-01KOA
Notice  Notes on paintwork repairs   AH98.00-P-9408-02A

Shown: Contents of repair set A 906 650 12 00 

G16503336Courtesy of MERCEDES-BENZ USA
G16503337Courtesy of MERCEDES-BENZ USA
  1. Partially remove sealing foil (11) in repair area and fix in place using body tape.
  2. Mask off right sliding door (7) around repair area.
  3. Grind repair area around crack (arrow in picture F) down to bare metal (outside and inside area).

    NOTES Basic body filler (15) must not be used on painted or primed surfaces (including near edges).

    Otherwise, the adhesive effect will be impaired.

    IMPORTANTCommercially available devices/tools 

    Hand drill

    Rotary wire brush

  4. Drill open ends of crack (arrow in picture F) using a 3 mm drill bit.

    IMPORTANT Commercially available devices/tools

    Hand drill

  5. Deburr crack (arrow in picture F) and holes drilled in repair area (outside and inside area).

    IMPORTANTCommercially available devices/tools 

    Hand drill

    Rotary wire brush

  6. Suction off shavings in repair area (outside and inside area) of right sliding door (7).

    IMPORTANT Commercially available devices/tools

    Wet and dry vacuum cleaner

  7. Clean surface in repair area (outside and inside area) of right sliding door (7) using cleaning cloths (12) from repair set A 906 650 12 00.

    IMPORTANT Observe manufacturers instructions.

  8. Prepare body adhesive (14).

    IMPORTANT To ensure uniform mixing of the components, two mixing tube lengths must be pressed out through the static mixer (13) of the body adhesive (14) and discarded. No further preliminary treatment is necessary for processing the body adhesive (14). After mixing, the body adhesive (14) is ready to use and must be processed within 80 min.

  9. Apply body adhesive (14) into crack (arrow in picture F) (outside and inside area) of right sliding door (7) using a brush.

    IMPORTANT Observe manufacturers instructions.

    IMPORTANT No corrosion will form underneath the body adhesive (14) that has been applied. The basic body filler (15) can then be applied wet to the previously applied body adhesive (14).

    IMPORTANTCommercially available devices/tools 

    Brush with plastic bristles

  10. Apply basic body filler (15) to repair area (outside and inside area) of right sliding door (7).

    IMPORTANT Observe manufacturers instructions.

    IMPORTANT The thickness of the basic body filler (15) should not exceed 2 mm.

    IMPORTANT It is easier to apply the basic body filler (15) if the cartridge is preheated in a cartridge heater box (maximal 60°C).

    To ensure uniform mixing of the components, two mixing tube lengths must be pressed out through the static mixer (13) of the basic body filler (15) and discarded (the filler is gray in color when the mixture is correct).

  11. Spread basic body filler (15).

    IMPORTANT The application temperature is 15 to 35°C.

    Curing is realized with an infrared lamp (max. 60°C) within 60 min.

    In the case of air drying, the curing time lies between 8 and 24 h depending on the layer thickness and ambient temperature.

    Shock cooling is to be avoided.

    For the further processing, it must be ensured that all layers are completely cured and completely dry.

  12. Restore surface in repair area (only in outside area) of right sliding door (7) using suitable abrasive paper.
  13. Clean repair area (outside and inside area) of right sliding door (7) using a vacuum cleaner.

    IMPORTANTCommercially available devices/tools 

    Wet and dry vacuum cleaner

  14. Prime repair area (outside and inside area) and adjacent surfaces of right sliding door (7) with a primer filler.

    IMPORTANT Use 2K spray can.

    Observe manufacturers instructions. Only use primer fillers approved by Mercedes-Benz AG, see: https://xentry.mercedes-benz.com 

  15. Apply paint structure (touch-up job) in repair area (only in outside area) and adjacent surfaces of right sliding door (7) in vehicle color using spray can.

    IMPORTANT Observe manufacturers instructions. Only use paints approved by Mercedes-Benz AG, see: https://xentry.mercedes-benz.com 

  16. Remove adhesive material from right sliding door (7).
  17. Glue sealing foil (11) onto right sliding door (7).

    IMPORTANT Check sealing foil (11) for damage; replace if necessary.