Repair Flexray Wiring Harness - AR54.18-P-0102A

Model All (CAR) 

Courtesy of MERCEDES-BENZ USA

	Risk of injury.  Skin or eye injuries may result when handling hot or glowing objects.	Wear protective gloves, protective clothing and safety glasses, if necessary.	AS00.00-Z-0002-01A
	Risk of injury  caused by burns to skin and eyes. Risk of poisoning  caused by inhaling fumes when working with heat-shrinkable tubing.	Work in well ventilated rooms only. Wear safety glasses with side protection and protective gloves.	AS00.19-Z-0001-01A
	Risk of injury  caused by burns to skin and eyes, risk of poisoning caused by inhaling fumes during soldering.	Wear protective gloves, protective clothing and safety glasses. Ensure that the work area is adequately ventilated. Secure power supply cables. Avoid sources of fire in working area.	AS00.19-Z-0002-01A
Notice	Notes on replacement of safety-relevant and special components		AH00.19-P-1000-08A
Notice	Information on preventing damage to electronic components due to electrostatic discharge		AH54.00-P-0001-01A
	Notes on cable protection		AH00.19-P-1000-11A
	Repair wiring harness
1	Expose and cut off the FlexRay line at the damaged spot.
2	Clean the jacket (1) at a length of approx.100 mm measured from the cut edge.	The repair area must be free of dirt and dust.
3	Remove the jacket (1) of the damaged line to dimension (A).
4	Strip the electric lines (2, 3) to dimension (B).	Twist the cut insulation off the line. Make sure that the two electric lines (2, 3) have exactly the same length.
5	Repair the FlexRay line using an axial solder connector.		AR54.18-P-0102-01A
	Heat gun	For repairs in the interior, shorten the heat shrinkable tube to 65 mm. For repairs in the exterior area, use the heat-shrinkable tube with a length of 130 mm. The described repair method in combination with axial solder connectors and heat-shrinkable tube is exclusively released for wiring harness repair of Flexray lines.	WS54.00-P-0049B
		Heat-shrinkable tube 130 mm	*BR00.45-Z-1017-12A
		Solder connector	*BR00.45-Z-1018-12A

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1017-12A	Heat-shrinkable tube 130 mm	A 000 982 46 20
BR00.45-Z-1018-12A	Solder connector	A 000 982 95 10