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Home >> Mercedes Benz >> 2021 >> Maybach GLS600 >> Repair and Diagnosis >> Accessories & Equipment >> Communication Devices >> Electrical System, Equipment & Instruments - 167 Chassis (2 Of 4) >> Testing & Repair >> Remove/Install Electric Plug For Electropneumatic Controller Unit - AR54.18-P-0016ME

Remove/Install Electric Plug For Electropneumatic Controller Unit - AR54.18-P-0016ME

Model 167 

With Code 489 (AIRMATIC Dual Control/semi-active air suspension) 

except code 490 (Electrohydraulic suspension) 

Model 167 

With Code 489 (AIRMATIC Dual Control/semi-active air suspension) 

With Code 490 (Electrohydraulic suspension) 

Model 206 

With Code 480 (Self-levelling suspension) 

Model 223, 296, 297 

Model 254 

With Code 480 (Self-levelling suspension) 

Model 254 

With Code 489 (AIRMATIC Dual Control/semi-active air suspension) 

G14791186Courtesy of MERCEDES-BENZ USA
G14791187Courtesy of MERCEDES-BENZ USA
Notice  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
  Notes on safety-relevant components   AH00.00-Z-0019-01A
REMOVING Remove     
1 Disconnect ground line from battery. Model 254 with code 480 (Self-levelling suspension) AR54.10-P-0051WTC
    Model 254 with code 489 (AIRMATIC Dual Control/semi-active air suspension)  
    Model 296, 297 AR54.10-P-0051EQS
    Model 206 with code 480 (Self-levelling suspension) AR54.10-P-0051WT
    Model 223 AR54.10-P-0051S
    Model 167 with code 489 (AIRMATIC Dual Control/semi-active air suspension) except code 490 (Electrohydraulic suspension)
Model 167 with code 489 (AIRMATIC Dual Control/semi-active air suspension) with code 490 (Electrohydraulic suspension)
AR54.10-P-0003ME 
2 Disconnect electrical connector from electropneumatic controller unit. Model 296, 297 AR32.22-P-2027EQS
    Model 206 with code 480 (Self-levelling suspension) AR32.22-P-2027WT
    Model 254 with code 480 (Self-levelling suspension)
Model 254 with code 489 (AIRMATIC Dual Control/semi-active air suspension)
 
    Model 223 AR32.22-P-2027S
    Model 167 with code 489 (AIRMATIC Dual Control/semi-active air suspension) except code 490 (Electrohydraulic suspension)
Model 167 with code 489 (AIRMATIC Dual Control/semi-active air suspension) with code 490 (Electrohydraulic suspension)
AR32.20-P-0010ME
3 Release catch hook (arrow a), extend cable cover (1) out of guides (arrows b) and remove from old housing (2).    
INSTALLING Install     
4 Join new housing (3) to old housing (2) with suitable tape as shown.    
5 Transfer contact sockets from old housing (2) of plug into new housing (3) of plug.   AR54.18-P-0017-01ME 
    NOTES
Once transferred, the contact sockets may no longer be removed.
Otherwise, the mat seal will be damaged and the new housing (3) will have to be replaced.
NOTES
Transfer the contact sockets individually one after the other.
Otherwise, it may lead to confusion.
IMPORTANT Pay attention to the correct plug variant.
 
    SPECIAL TOOL MCP 2.8_/Fl. blade 2.8_/JPT/SPT Fig 1
    SPECIAL TOOL MCP 1.2_blade
If a contact socket is damaged,

replace the contact socket.
Fig 2
    IMPORTANT Contact sockets of the following types are installed:
Type AMP MCP 1.2 CB
Type AMP MCP 2.8
Type AMP MCP 6.3/4.8K
AR00.19-P-0100A
6 Remove tape from new housing (3) and old housing (2).    
7 Insert cable cover (1) into guides (arrows b) and latch into place on new housing (3) (arrow a).    
8 Attach electrical connector to electropneumatic controller unit. Model 296, 297 AR32.22-P-2027EQS
    Model 167 with code 489 (AIRMATIC Dual Control/semi-active air suspension) except code 490 (Electrohydraulic suspension)
Model 167 with code 489 (AIRMATIC Dual Control/semi-active air suspension) with code 490 (Electrohydraulic suspension)
AR32.20-P-0010ME
    Model 223 AR32.22-P-2027S
    Model 206 with code 480 (Self-levelling suspension) Model 254 with code 480 (Self-levelling suspension) Model 254 with code 489 (AIRMATIC Dual Control/semi-active air suspension) AR32.22-P-2027WT
9 Connect ground line to battery. Model 296, 297 AR54.10-P-0051EQS
    Model 167 with code 489 (AIRMATIC Dual Control/semi-active air suspension) except code 490 (Electrohydraulic suspension) Model 167 with code 489 (AIRMATIC Dual Control/semi-active air suspension) with code 490 (Electrohydraulic suspension) AR54.10-P-0003ME 
    Model 223 AR54.10-P-0051S
    Model 206 with code 480 (Self-levelling suspension) AR54.10-P-0051WT
    Model 254 with code 480 (Self-levelling suspension) Model 254 with code 489 (AIRMATIC Dual Control/semi-active air suspension) AR54.10-P-0051WTC
Fig 1: Identifying MCP 2.8_/Fl. Blade 2.8_/JPT/SPT (000 589 13 99 30)
G12923831Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying MCP 1.2_Blade (220 589 04 99 30)
G14791189Courtesy of MERCEDES-BENZ USA