Remove/Install Right Engine Oil Separator - AR01.20-P-7902MNI
Engine 177.9 in model 290
| Risk of injury to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant. | Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the overpressure. Do not pour coolant into beverage containers. Wear protective gloves, protective clothing and safety glasses. |
AS20.00-Z-0001-01A | |
| Risk of injury to skin and eyes due to handling of engine oil. Risk of poisoning caused by swallowing engine oil | Wear protective gloves, protective clothing and safety glasses. Do not fill engine oil into beverage containers. |
AS18.00-Z-0001-01A | |
| Notice | Notes on threaded connections with aluminum screws/bolts | AH00.00-P-0006-01RM | |
| Notice | Notes on avoiding damage through contamination and foreign objects | AH00.00-P-5000-01A | |
| Notice | Notes on coolant | AH20.00-P-2080-01KOA | |
| Remove/install | |||
| 1 | Remove charge air coolers. | AR09.41-P-6817MNI | |
| 2 | Unclip coolant line from oil separator (4). | ||
| 3 | Remove bolt (3). | *BA00.10-P-1002-04A | |
| 4 | Remove screw (2) and remove purge lines from boot (1). | *BA09.41-P-1014-01X | |
| 5 | Remove bleed line (7) from oil separator (4). | ||
| *BA00.10-P-1002-04A | |||
| 6 | Remove bleed line (6) from oil separator (4). | ||
| 7 | Remove coolant inlet fitting (5). | ||
| *BA20.10-P-1005-01ZA | |||
| 8 | Remove boot (1) from exhaust gas turbocharger. | *BA01.20-P-1003-01J | |
| 9 | Remove oil separator (4) together with boot (1). | ||
| *BA01.20-P-1002-01J | |||
| 10 | Install in the reverse order. | ||
| 11 | Check oil level of the engine and correct. | ||
| AP18.00-P-1812DKI | |||
| Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. |
AS00.00-Z-0005-01A | |
| 12 | Carry out engine test run and check engine for proper leaktightness and leaktightness. | ||
| 13 | Install lower engine compartment lining. | AR61.20-P-1105FRX | |
| 14 | Install upper engine cover. |
METRIC SCREWS/BOLTS AND NUTS AS PER MBN 10 105, 10 143
| Number | Designation | 8.8 | 10.9 | |
|---|---|---|---|---|
| BA00.10-P-1002-04A | M6x1 | Nm | 9 | 13 |
CRANKCASE VENTILATION SYSTEM, CYLINDER HEAD COVER
| Number | Designation | Engine 177.9 | |
|---|---|---|---|
| BA01.20-P-1002-01J | Bolt, oil separator to chain case cover | Nm | 4, 5 |
CRANKCASE VENTILATION SYSTEM, CYLINDER HEAD COVER
| Number | Designation | Engine 177.9 | |
|---|---|---|---|
| BA01.20-P-1003-01J | Clamp, boot to exhaust gas turbocharger/air filter | Nm | 1, 5 |
CHARGE AIR LINE/CHARGE AIR COOLING
| Number | Designation | Engine 177.8 in model 290 Engine 177.9 in model 167, 205, 213, 217, 222, 253, 290 Engine 177.9 in model 463 |
|
|---|---|---|---|
| BA09.41-P-1014-01X | Bolt, purge lines to bleed line | Nm | 5 |
COOLANT PUMP, COOLANT THERMOSTAT
| Number | Designation | Engine 177 | |
|---|---|---|---|
| BA20.10-P-1005-01ZA | Screw, coolant outlet fitting/coolant inlet fitting/coolant fitting to thermostat housing | Nm | 8 |