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Home >> Mercedes Benz >> 2021 >> GT 53 AMG >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Engine -- Cooling System -- 290 Chassis >> Testing & Repair >> Remove/Install Coolant Thermostat >> Remove/Install Coolant Thermostat - AR20.10-P-2461MNI

Remove/Install Coolant Thermostat - AR20.10-P-2461MNI

Engine 177 in model 290 

MODIFICATION NOTES

27.07.2021 Document completely revised.    

Shown on engine 177.9 

Fig 1: Coolant Thermostat Components Location - Engine 177.9 In Model 290
G16559324Courtesy of MERCEDES-BENZ USA

Shown on engine 177.9 

G16559325Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury  to skin and eyes suffering scalding from contact with hot coolant spray. Risk of poisoning  from swallowing coolant. Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the overpressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.
AS20.00-Z-0001-01A 
WARNING Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
Notice  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
Notice  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
Notice  Notes on coolant   AH20.00-P-2080-01KOA 
  Notes on coolant level   AH20.00-P-1142-01CW 
REMOVINGINSTALLING Remove/install     
1 Remove charge air coolers. Engine 177.8 in model 290 AR09.41-P-6817LSE
    Engine 177.9 in model 290
INSTALLATION IMPORTANT : Only install upper engine cover and lower engine compartment paneling after the performing a leak test.
AR09.41-P-6817MNI
2 Release and disconnect electrical connector of coolant thermostat heating element (R48).    
3 Remove coolant inlet fitting (3). INSTALLATION IMPORTANT : Replace seal.
TORQUE SPECIFICATION Screw coolant outlet fitting/coolant connection to thermostat housing
*BA20.10-P-1005-01ZA 
4 Remove screw (5). TORQUE SPECIFICATION Screw coolant outlet fitting/coolant connection to oil separator *BA20.10-P-1010-01ZA 
5 Remove screws (4) and remove coolant thermostat (7). INSTALLATION IMPORTANT : Replace seal.
TORQUE SPECIFICATION Bolt, thermostat housing to crankcase
*BA20.10-P-1002-01ZA 
6 Remove screws (6) and remove coolant connection. Only when replacing coolant thermostat (7).
INSTALLATION IMPORTANT : Replace seal.
TORQUE SPECIFICATION Screw, coolant outlet fitting/coolant connection to thermostat housing
*BA20.10-P-1005-01ZA 
7 Install in the reverse order.    
COOLANT PUMP, COOLANT THERMOSTAT

Number Designation Engine 177
BA20.10-P-1002-01ZA Bolt, thermostat housing to crankcase Nm 8
COOLANT PUMP, COOLANT THERMOSTAT

Number Designation Engine 177
BA20.10-P-1005-01ZA Screw, coolant outlet fitting/coolant connection to thermostat housing Nm 8
COOLANT PUMP, COOLANT THERMOSTAT

Number Designation Engine 177
BA20.10-P-1010-01ZA Screw, coolant outlet fitting/coolant connection to oil separator M6 Nm 8