Front Roof Frame Removal And Installation - Ar65.20-P-1006FR

Model 257, 290 

Shown on model 257 with code 414 (Sliding sunroof) 

Courtesy of MERCEDES-BENZ USA

	Risk of injury.  Skin or eye injuries may result when handling hot or glowing objects.	Wear protective gloves, protective clothing and safety glasses, if necessary.	AS00.00-Z-0002-01A
	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
Notice	General information on body repair		AH60.00-P-0001-01KOA
Notice	Information on preventing damage to electronic components due to electrostatic discharge		AH54.00-P-0001-01A
Notice	Pretreatment of bonding surfaces		AH60.00-P-0008-01SX
	General information on MB materials		AH98.00-P-9409-03A
	Remove
1	Remove detachable parts in area of repair point.
2	Cover all detachable parts remaining in vehicle with spark protection blankets.
3	Remove center roof paneling.	Model 257	AR65.10-P-1000FR
		Model 290 except code 397 (Carbon roof) except code 416 (Panoramic sunroof)	AR65.10-P-1000FRX
4	Remove roof frame (1) and roof frame consoles (2).		AR65.20-P-1006-02FR
		1K-zinc dust paint	*BR00.45-Z-1056-07A
	Install
	The high voltage used for electric welding presents a lethal hazard. Risk of explosion  from welding in areas close to highly inflammable materials. Risk of injury  from weld splatter and UV-light when welding. Risk of poisoning  from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A
Notice	Measures for preventing damage to components when performing electric welding and soldering work		AH60.00-P-0001-02A
	General information on riveting		AH60.00-P-0003-01N
5	Prepare roof frame (1) and roof frame consoles (2).	1K-zinc dust paint	AR65.20-P-1006-04FR  *BR00.45-Z-1056-07A
6	Install roof frame (1) and roof frame consoles (2).		AR65.20-P-1006-05FR
		1K-zinc dust paint	*BR00.45-Z-1056-07A
		Parts kit for 2-component adhesive for body	*BR00.45-Z-1162-02A
		Blind rivet Y2 6.5x12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN)	*BR00.45-Z-1012-13A
7	Clean weld joints and sheet metal flange.
8	Clean repair area.
9	Install center roof paneling.	Model 257	AR65.10-P-1000FR
		Model 290 except code 397 (Carbon roof) except code 416 (Panoramic sunroof)	AR65.10-P-1000FRX
10	Remove spark protection blankets.
11	Reinstall detachable parts in area of repair point.