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Transfer Case - Oil Change - AP28.00-P-2801C

Model 213 with transmission 725.096 with code M005 (Vehicles with 4MATIC/all-wheel drive) except code 800 (Model year 2020) except code 807 (Model year 2017) except code 808 (Model year 2018) except code 809 (Model year 2019) 

Model 213.061/261, 238.361/461, 257.361 with transmission 725.0 

Model 253 with transmission 725.096 with code M005 (Vehicles with 4MATIC/all-wheel drive) except code 807 (Model year 2017) except code 808 (Model year 2018) except code 809 (Model year 2019) 

Model 290 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) 

MODIFICATION NOTES

10.06.2024 Transfer case oil Model 205, 213, 217, 218, 222, 223, 232, 238, 253, 257, 290 with transmission 725.0 BF28.10-P-1001-01F
G16548887Courtesy of MERCEDES-BENZ USA

Shown on model 290.659 

Shown on adapter (4) with sealing ring (5) - special tool 213 589 00 90 00 

G16548888Courtesy of MERCEDES-BENZ USA
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
WARNING Risk of injury.  Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
CAUTION Risk of injury  to skin and eyes due to handling of transmission oil. Health risk caused by swallowing transmission oil Wear protective gloves, protective clothing and safety glasses.
Do not pour transmission oil into beverage bottles.
AS00.40-Z-0001-01A
REMOVING Remove     
1 Remove the rear engine support.    
REFER TO TESTING & REPAIR   Model 213 with engine 177 AR22.10-P-4360MNE
REFER TO TESTING & REPAIR   Model 213, 238, 257, 290 with engine 256.9 AR22.10-P-4360MSA
REFER TO TESTING & REPAIR   Model 253 with engine 177 AR22.10-P-4360MNG
REFER TO TESTING & REPAIR   Model 290 with engine 177 AR22.10-P-4360MNI
CLEAN Clean     
2 Clean area surrounding drain screw (2).    
REMOVING Remove     
3 Place absorbent shop towel in area between engine mount and drain screw (2).    
4 Remove drain screw (2) from transfer case.    
  Drain off     
5 Pull out overflow pipe using extraction hook and drain oil from transfer case. NOTES Collect escaping oil in a suitable container.
Damage can otherwise occur.
SPECIAL TOOL Extraction hook
Fig 3
CLEAN Clean     
6 Clean threaded hole in transfer case.    
INSTALLING Install     
7 Insert overflow pipe into transfer case and screw in using old drain screw (2) until the overflow pipe latches audibly into place.    
REMOVING Remove     
8 Remove old drain screw (2) from transfer case. NOTES Dispose of old drain screw (2).
Otherwise, this may lead to leakage and consequential damage.
 
INSTALLING Install     
9 Screw the adapter (4) with the sealing ring (5) into the threaded hole of the drain screw (2). SPECIAL TOOL Adapter Fig 2
  Pour in     
10 Add specified oil filling capacity to hand pump. FLUID SPECIFICATION Transfer case oil *BF28.10-P-1001-01F 
    SPECIAL TOOL Hand pump Fig 1
11 Connect hand pump to adapter (4). SPECIAL TOOL Hand pump Fig 1
    SPECIAL TOOL Adapter Fig 2
12 Fill transfer case. FLUID SPECIFICATION Transfer case oil *BF28.10-P-1001-01F 
    SPECIAL TOOL Hand pump Fig 1
13 Disconnect hand pump from adapter (4). NOTES Drain off excess oil.
Damage can otherwise occur.
SPECIAL TOOL Hand pump
Fig 1
    SPECIAL TOOL Adapter
If less than 50 ml of oil flow out of the transfer case,
↓
Fill 100 ml into hand pump and repeat operation step 11.
If more than 50 ml of oil flows out of the transfer case
↓
transfer case is sufficiently filled; continue with operation step 14.
Fig 2
REMOVING Remove     
14 Remove adapter (4) with sealing ring (5) from threaded hole of drain screw (2). SPECIAL TOOL Adapter Fig 2
CLEAN Clean     
15 Clean threaded hole of drain screw (2) in transfer case.    
INSTALLING Install     
16 Screw new drain screw (2) tightly into transfer case. NOTES Replace drain screw (2) each time it is removed.
Otherwise, this may lead to leakage and consequential damage.
TORQUE SPECIFICATION Drain screw to transfer case
*BA28.10-P-1003-01G 
17 Remove shop towel.    
18 Install rear engine carrier.    
REFER TO TESTING & REPAIR   Model 213 with engine 177 AR22.10-P-4360MNE
REFER TO TESTING & REPAIR   Model 213, 238, 257, 290 with engine 256.9 AR22.10-P-4360MSA
REFER TO TESTING & REPAIR   Model 253 with engine 177 AR22.10-P-4360MNG
REFER TO TESTING & REPAIR   Model 290 with engine 177 AR22.10-P-4360MNI
  Reset learned values     
19 Connect diagnostic unit.    
REFER TO SELF-DIAGNOSTIC SYSTEMS   Model 213.061/261 with transmission 725.0 AD00.00-P-2000-04B
REFER TO SELF-DIAGNOSTIC SYSTEMS   Model 238.361/461 with transmission 725.0 AD00.00-P-2000-06LWO
REFER TO TESTING & REPAIR   Model 257.361 with transmission 725.0
Model 290 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive)
AD00.00-P-2000-06FR
20 Reset learned values in transfer case control unit.    
21 Disconnect diagnostic unit.    
REFER TO SELF-DIAGNOSTIC SYSTEMS   Model 213.061/261 with transmission 725.0 AD00.00-P-2000-04B
REFER TO SELF-DIAGNOSTIC SYSTEMS   Model 238.361/461 with transmission 725.0 AD00.00-P-2000-06LWO
REFER TO SELF-DIAGNOSTIC SYSTEMS   Model 257.361 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) with code M016 (Uprated engine)
Model 290 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive)
AD00.00-P-2000-06FR
COMPLETE TRANSFER CASE

Number Designation Model 206.080/087/280/287 with transmission 725.1
Model 213.061/088/089/261/288/289 with transmission 725.0
Model 214.063/064/263/264 with transmission 725.1
Model 223.182 with transmission 725.1
Model 236.380/480 with transmission 725.1
Model 238.361/461 with transmission 725.0
Model 253.388/389/988/989 with transmission 725.0
Model 254.380/387/680/687 with transmission 725.1
Model 290.661/688 with transmission 725.0
Model 205 with transmission 725.0
Model 206 (except 206.080/087/280/287) with transmission 725.1
Model 213 (except 213.061/088/089/261/288/289) with transmission 725.0/1
Model 214 (except 214.063/064/263/264) with transmission 725.1
Model 217, 218, 222 with transmission 725.0
Model 223 (except 223.182) with transmission 725.0/1
Model 236 (except 236.380/480) with transmission 725.1
Model 238 (except 238.361/461) with transmission 725.0/1
Model 253 (except 253.388/389/988/989) with transmission 725.0
Model 254 (except 254.380/387/680/687) with transmission 725.1
Model 257 with transmission 725.0/1
Model 290 (except 290.661/688) with transmission 725.0/1
BA28.10-P-1003-01G Drain screw to transfer case Nm 25 25
COMPLETE TRANSFER CASE

Number Designation Model 205, 213, 217, 218, 222, 223, 232, 238, 253, 257, 290 with transmission 725.0
BF28.10-P-1001-01F Transfer case oil Filling capacity Liter 0, 68
Specification   BB00.40-P-0236-15A
Fig 1: Identifying Hand Pump (210 589 00 71 00)
G16163116Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Adapter (213 589 00 90 00)
G16145025Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Extraction Hook (140 589 02 33 00)
G16145026Courtesy of MERCEDES-BENZ USA