Remove/Install Right Turbocharger - AR09.40-P-6027MNI
Engine 177 in model 290
MODIFICATION NOTES
| 22.09.2020 | Position clamp (7). | Operation step 6. | |
| 25.10.2022 | Clamp, boot to exhaust gas turbocharger/air filter | Engine 177.8 | BA01.20-P-1003-01J |
| 25.10.2022 | Clamp cuff on exhaust turbocharger/air filter | Engine 177.8 | BA01.20-P-1003-01J |
| Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Risk of injury to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant. | Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the overpressure. Do not pour coolant into beverage containers. Wear protective gloves, protective clothing and safety glasses. |
AS20.00-Z-0001-01A | |
| Risk of burn injuries , suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning caused by skin contact with solid components of the exhaust. | Wear protective clothing and safety glasses. Use the extraction system. Move people out of the danger zone. | AS49.00-Z-0001-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Risk of injury to skin and eyes due to handling of engine oil. Risk of poisoning caused by swallowing engine oil | Wear protective gloves, protective clothing and safety glasses. Do not fill engine oil into beverage containers. |
AS18.00-Z-0001-01A | |
| Notice | Notes on avoiding damage through contamination and foreign objects | AH00.00-P-5000-01A | |
| Remove/install | |||
| 1 | Remove left exhaust gas turbocharger. | AR09.40-P-6026MNI | |
| 2 | Remove boot (3) from right exhaust gas turbocharger (1). | *BA01.20-P-1003-01J | |
| 3 | Remove charge air hose to charge air cooler from right exhaust gas turbocharger (1). | *BA09.41-P-1002-01X | |
| 4 | Remove coolant circuit bleed line of the right exhaust gas turbocharger (1). | AR20.20-P-1201MNI | |
| 5 | Remove inerting line from bulkhead and place to one side. | Engine 177 in model 290 with code 2U8 (Alternative refrigerant) |
|
| 6 | Open clamp (7). | Align clamp between exhaust gas turbocharger and exhaust manifold | AR09.40-P-6017-01MNE |
| *BA09.40-P-1001-01ZA | |||
| Fig 1 | |||
| 7 | Remove right exhaust gas turbocharger (1) with oil return feed line (18). | ||
| Fig 3 | |||
| 8 | Remove oil return feed line (18) from right exhaust gas turbocharger (1). | ||
| *BA09.40-P-1003-01ZA | |||
| 9 | Remove bleed line (8). | Only when replacing right exhaust gas turbocharger (1). | |
| Fig 2 | |||
| 10 | Install in the reverse order. |
CRANKCASE VENTILATION SYSTEM, CYLINDER HEAD COVER
| Number | Designation | Engine 177.8 | Engine 177.9 | |
|---|---|---|---|---|
| BA01.20-P-1003-01J | Clamp, boot to exhaust gas turbocharger/air filter | Nm | 2, 5 | 1, 5 |
TURBOCHARGER
| Number | Designation | Engine 177 | |
|---|---|---|---|
| BA09.40-P-1001-01ZA | Bolt, turbocharger clamp to exhaust manifold | Nm | 21 |
TURBOCHARGER
| Number | Designation | Engine 177 | |
|---|---|---|---|
| BA09.40-P-1003-01ZA | Bolt, oil return line to turbocharger/crankcase | Nm | 9 |
CHARGE AIR LINE/CHARGE AIR COOLING
| Number | Designation | Engine 177.8 in model 290 Engine 177.9 in model 167, 205, 213, 217, 222, 253, 290 Engine 177.9 in model 463 |
|
|---|---|---|---|
| BA09.41-P-1002-01X | Bolt, clamp for charge air hose to charge-air distributor | Nm | 6 |