LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2021 >> GT 43 AMG >> Repair and Diagnosis >> Collision >> Body Panels >> Collision - Roof - 290 Chassis >> Roof Body Repair >> Rear Roof Frame Removal - Ar65.20-P-1008-01FRX

Rear Roof Frame Removal - Ar65.20-P-1008-01FRX

Model 290 

IMPORTANT The higher-level service document as well as the safety information in the service document must be observed.

G16555811Courtesy of MERCEDES-BENZ USA
  1. Expose spot welds on rear roof frame (1) and cut out (areas A).
    G16555812Courtesy of MERCEDES-BENZ USA
  2. Expose spot welds on rear roof frame (1) on inside and cut off (areas B).
  3. Expose weld seams on rear roof frame (1) and cut (areas C).
    G16555813Courtesy of MERCEDES-BENZ USA
  4. Expose weld seams on rear roof frame (1) and cut (areas D).
    G16555814Courtesy of MERCEDES-BENZ USA
  5. Heat rear roof frame (1) in crosshatched areas.

    IMPORTANT Cross-hatched areas are bonded with adhesive.

  6. Remove rear roof frame (1).
    G16555815Courtesy of MERCEDES-BENZ USA
  7. Sand down mating surfaces to bare metal in cross-hatched areas.

    IMPORTANT Sand down spot weld flanges to bare metal on both sides. Grind weld seams (areas E) down to bare metal from inside.

  8. Remove grinding dust and drill chips.
  9. Coat insides of spot weld flanges with zinc dust paint.

    NOTES Do not coat bonding surfaces with zinc dust (areas F).

    Weld seams may not be coated with zinc dust paint (areas E).

    Otherwise adhesion problems may occur.

    IMPORTANT Observe pretreatment of bonding surfaces.