LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2021 >> GT 43 AMG >> Repair and Diagnosis >> Collision >> Body Panels >> Collision - Rear Wall And Rear End - 290 Chassis >> Rear Wall And Rear End Body Repair >> Rear Floor Assembly Reinforcement Removal - Ar64.20-P-1141-01FRX

Rear Floor Assembly Reinforcement Removal - Ar64.20-P-1141-01FRX

Model 290 

IMPORTANT Additional information can be found in the superordinate service document.

The safety information in the superordinate service document must be observed.

G13774221Courtesy of MERCEDES-BENZ USA
  1. Expose spot welds on rear axle crossmember (3) and cut out (areas A).
  2. Expose self-pierce rivets on rear end crossmember (3) and drill through with drill bit with a diameter of 6 mm (areas B).
  3. Expose impact spikes on rear axle crossmember (3) and cut out (areas C).
  4. Expose impact spikes on rear-end crossmember (3) and drill through (areas C1 ).
    G13774222Courtesy of MERCEDES-BENZ USA
  5. Heat rear axle crossmember (3) in crosshatched areas.

    IMPORTANT Cross-hatched areas are bonded with adhesive.

  6. Remove rear axle crossmember (3).

    IMPORTANT The following operation steps are shown on the left side of the vehicle. In case of damage on the right side of the vehicle, these steps must be performed analogously.

  7. Expose impact spikes on rear-end floor reinforcement (1) and cut off (areas D).
  8. Expose self-pierce rivets on rear-end floor reinforcement (1) and drill through with drill bit with a diameter of 6 mm (areas E).
    G13774228Courtesy of MERCEDES-BENZ USA
  9. Heat rear-end floor reinforcement (1) in hatched areas.

    IMPORTANT Cross-hatched areas are bonded with adhesive.

  10. Remove rear-end floor reinforcement (1).
    G13774229Courtesy of MERCEDES-BENZ USA
  11. Sand down mating surfaces to bare metal in cross-hatched areas.
  12. Remove grinding dust and drill chips.

    IMPORTANT Observe pretreatment of bonding surfaces.

    G13774230Courtesy of MERCEDES-BENZ USA