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Wheel Well Install And Weld In - Ar62.20-P-1200-17FR

Model 257, 290 

IMPORTANT The following operation steps are shown on the left side of the vehicle on model 257. In case of damage on the right side of the vehicle, these steps must be performed analogously.

Additional information can be found in the superordinate service document.

The safety information in the superordinate service document must be observed.

G16554923Courtesy of MERCEDES-BENZ USA
  1. Install wheel well (1), fit with straightening tool and fix in place.
  2. Install, fit and fix in place crossmember (2).
  3. Drill rivet holes with a diameter of 6.7 mm in wheel well (1) (areas A1 , A2 ).

    IMPORTANT Drill rivet holes through present holes in body (areas A2 ).

    G16554924Courtesy of MERCEDES-BENZ USA
  4. Drill rivet holes with a diameter of 6.7 mm in crossmember (2) (areas A, B).
  5. Remove crossmember (2).
    G16554925Courtesy of MERCEDES-BENZ USA
  6. Drill rivet holes with a diameter of 6.7 mm in wheel well (1) (areas C, D).
  7. Remove wheel well (1) and straightening tool.
  8. Deburr rivet holes on wheel well (1), crossmember and body on both sides.
  9. Remove drilling chips.
  10. Coat insides of riveted joints in areas not bonded with zinc dust paint.

    NOTES Do not apply zinc dust paint to bonding surfaces. Otherwise adhesion problems may occur.

    G16554926Courtesy of MERCEDES-BENZ USA
  11. Apply 2-component adhesive to body in crosshatched areas.

    IMPORTANT Apply 2-component adhesive at bottom (area E).

    IMPORTANT Observe pretreatment of bonding surfaces and manufacturer's specifications for drying and processing time of 2-component adhesive.

    G16554927Courtesy of MERCEDES-BENZ USA
  12. Install wheel well (1) with straightening tool and fix in place.
  13. Rivet wheel well (1) with rivets with a diameter of 6.5x12.5 (areas F).
  14. Rivet wheel well (1) with rivets with a diameter of 6.5x14.5 (areas G).
    G16554928Courtesy of MERCEDES-BENZ USA
  15. Rivet wheel well (1) with rivets with a diameter of 6.4x12 (area J).
  16. Rivet wheel well (1) with rivets with a diameter of 6.5x12.5 (area H).
  17. Rivet wheel well (1) with rivets with a diameter of 6.5x14.5 (areas I).
  18. Wheel well (1) POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (area K).
    G16554929Courtesy of MERCEDES-BENZ USA
  19. Apply 2-component adhesive to body in crosshatched areas.

    IMPORTANT Observe pretreatment of bonding surfaces and manufacturer's specifications for drying and processing time of 2-component adhesive.

    G16554930Courtesy of MERCEDES-BENZ USA
    G16554931Courtesy of MERCEDES-BENZ USA
  20. Install crossmember (2) and fix in place.
  21. Rivet crossmember (2) with rivets with a diameter of 6.4x12 (areas M).
  22. Rivet crossmember (2) with rivets with a diameter of 6.5x12.5 (areas N).
  23. Rivet crossmember (2) with rivets with a diameter of 6.5x14.5 (areas O).
  24. Crossmember (2) POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (area P).
    G16554932Courtesy of MERCEDES-BENZ USA
  25. Separate protrusion of wheel well (1) (area R).

    After installing upper front longitudinal member.