D-Pillar Preparing For Installation - Ar63.20-P-2000-02FRX

Model 290 

The following operation steps are shown on the left side of the vehicle. In case of damage on the right side of the vehicle, these steps must be performed analogously.

Additional information can be found in the superordinate service document.

The safety information in the superordinate service document must be observed.

1. Mark separating point on outer D Pillar (1) and disconnect (area A).

   Transfer separation point from vehicle.

2. Grind mating surfaces on outer D Pillar (1) down to bare metal in the cross-hatched areas.

   Sand down spot weld flanges to bare metal on both sides.

3. Remove grinding dust.
4. Coat insides of spot weld flanges with zinc dust paint.

   Areas of the bonding surfaces may not be coated with zinc dust paint (areas B).

   Otherwise adhesion problems may occur.

   Courtesy of MERCEDES-BENZ USA

5. Mark separating point on structured foam part (2) and disconnect (area C).

   Dimensions: 

   c = approx. 50 mm

   Courtesy of MERCEDES-BENZ USA

6. Apply 2-component adhesive for reinforcements on structured foam part (2).
7. Insert structured foam part (2) into outer D-pillar (1).
8. Apply sealant to foam parts (3).
9. Insert foam parts (3) into outer D Pillar (1).

   Courtesy of MERCEDES-BENZ USA