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Home >> Mercedes Benz >> 2021 >> GLS63 AMG >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Engine Cooling System - 167 Chassis >> Testing & Repair >> Remove/Install Coolant Expansion Reservoir >> Remove/Install Coolant Expansion Reservoir - AR20.30-P-4949MSC

Remove/Install Coolant Expansion Reservoir - AR20.30-P-4949MSC

Engine 256.9 in model 167 

Fig 1: Coolant Expansion Reservoir Components Location - Engine 256.9 In Model 167
G14790398Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury  to skin and eyes suffering scalding from contact with hot coolantspray.
Risk of poisoning  from swallowing coolant.
Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the overpressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.
AS20.00-Z-0001-01A 
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
Notice  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
REMOVINGINSTALLING Remove/install     
1 Remove the differential pressure sensor with the crash plate (3) and place to one side.   AR07.04-P-0025MSC
2 Remove the heat shield (10).    
3 Remove cap (2).    
4 Extract the coolant from the coolant expansion reservoir (1) and collect the coolant in a suitable container.    
Notice  Notes on coolant   AH20.00-P-2080-01KOA 
  Notes on coolant level   AH20.00-P-1142-01CW 
    FLUID SPECIFICATION Coolant mixing ratio *BF20.00-P-1001-04A 
    SPECIAL TOOL Hand pump Fig 2
5 Remove the bleed line (4) from the coolant expansion reservoir (1) and seal the openings with suitable stop plugs.   AR20.20-P-7441-01RQ 
    SPECIAL TOOL Record plug Fig 4
6 Remove expansion rivet (9).    
7 Unclip coolant expansion reservoir (1).    
8 Remove the coolant hoses (5, 7, 8) from the coolant expansion reservoir (1) and seal the openings with suitable protective covers.   AR20.20-P-7441-01RQ 
    SPECIAL TOOL Set of protective caps Fig 3
9 Release and disconnect electrical connector (6).    
10 Unclip the wiring harness from the coolant expansion reservoir (1).    
11 Remove the coolant expansion reservoir (1).    
12 Check the rubber guides on the coolant expansion reservoir (1) for wear and damage. If there are problems,

Replace rubber guides.
 
13 Install in the reverse order.    
14 Check engine cooling system for leak tightness.   AR20.00-P-1010MSC 
COOLANT MIXING RATIO

Number Designation All engines, except engine 178 in model 190.381
BF20.00-P-1001-04A Coolant mixing ratio Antifreeze/water Up to -25°C % -
Up to -37°C % 50/50
As of -38°C % 55/45
Overview and specifications sheet BB00.40-P-0310-01A
References to sheet specification BB00.40-P-0310ZZ
Fig 2: Identifying Hand Pump (210 589 00 71 00)
G11975242Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Set Of Protective Caps (001 589 00 91 00)
G12079434Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Record Plug (129 589 00 91 00)
G11971934Courtesy of MERCEDES-BENZ USA