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Home >> Mercedes Benz >> 2021 >> GLS63 AMG >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Engine Cooling System - 167 Chassis >> Testing & Repair >> Remove/Install Coolant Expansion Reservoir >> Remove/Install Coolant Expansion Reservoir - AR20.30-P-4949MNO

Remove/Install Coolant Expansion Reservoir - AR20.30-P-4949MNO

Engine 176 in model 167 

Engine 177 in model 167 

MODIFICATION NOTES

21.10.2019 Operation step variant created. Operation step 1  
Fig 1: Coolant Expansion Reservoir Components Location - Engine 176; 177 In Model 167 (Shown On Engine 176)
G14790394Courtesy of MERCEDES-BENZ USA

Shown on engine 176 in model 167 

Shown on engine 176 in model 167 

G14790395Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury  to skin and eyes suffering scalding from contact with hot coolantspray.
Risk of poisoning  from swallowing coolant.
Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the overpressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.
AS20.00-Z-0001-01A 
Notice  Notes on coolant   AH20.00-P-2080-01KOA 
Notice  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
Notice  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
REMOVINGINSTALLING Remove/install     
1.1 Remove engine air intake duct (7). Engine 176 in model 167
SPECIAL TOOL Dismantling tool
Fig 2
1.2 Remove right air filter housing. Engine 177 in model 167 AR09.10-P-1152MNP
2 Slowly open cap of the coolant expansion reservoir (1) and remove.    
3 Suction off coolant in the coolant expansion reservoir (1). SPECIAL TOOL Hand pump Fig 3
4 Remove coolant line (2) from the coolant expansion reservoir (1). IMPORTANT Capture escaping coolant using suitable means. AR20.20-P-7441-01RQ 
5 Remove coolant hose (3) from the coolant expansion reservoir (1). IMPORTANT Capture escaping coolant using suitable means. AR20.20-P-7441-01RQ 
6 Release and disconnect electrical connector (4).    
7 Remove retaining clip (5) from the coolant expansion reservoir (1) and place electric line outside of the working area. SPECIAL TOOL Dismantling tool Fig 2
8 Remove expansion rivet (6). SPECIAL TOOL Dismantling tool Fig 2
9 Lift coolant expansion reservoir (1) until the coolant hoses (8) are accessible. INSTALLATION IMPORTANT Wet elastomer bearings on the bracket of the coolant expansion reservoir (1) with lubricant.
Lubricant, rubber assembly 1 L
*BR00.45-Z-1010-06A 
10 Remove coolant hoses (8) from the coolant expansion reservoir (1). IMPORTANT Capture escaping coolant using suitable means. AR20.20-P-7441-01RQ 
11 Install in the reverse order.    
INSPECT Check     
12 Check engine cooling system for leak tightness.   AR20.00-P-1011MNO 
Fig 2: Identifying Dismantling Tool (000 589 95 63 00)
G12619044Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Hand Pump (210 589 00 71 00)
G11975242Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1010-06A Lubricant, rubber assembly 1 L A 000 989 03 67