LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2021 >> GLS63 AMG >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> Collision - Front End And Fire Wall - 167 Chassis >> Front End And Fire Wall Body Repair >> Windshield CROSSMEMBER Installation - Ar62.25-P-1120-04ME

Windshield CROSSMEMBER Installation - Ar62.25-P-1120-04ME

Model 167 

IMPORTANT The following operation steps are shown on model 167.1.

The higher-level service document as well as the safety information in the service document must be observed.

G14791416Courtesy of MERCEDES-BENZ USA
  1. Install, fit and fix in place windshield crossmember (1).
  2. Drill rivet holes in windshield crossmember (1) with Ø 6.7 mm (areas C).
  3. Remove windshield crossmember (1).
  4. Deburr rivet holes in windshield crossmember (1) and on body on both sides.
  5. Remove drilling chips.
  6. Coat insides of riveted joints with zinc dust paint.
    G14791417Courtesy of MERCEDES-BENZ USA
  7. Apply 2-component adhesive to body in cross-hatched area.

    IMPORTANT Observe pretreatment of bonding surfaces and manufacturer's specifications for drying and processing time of 2-component adhesive.

    G14791418Courtesy of MERCEDES-BENZ USA
  8. Install and fix in place windshield crossmember (1).
  9. Rivet windshield crossmember (1) with rivets Ø 6.5x12.5 (areas C1 ).
  10. Windshield crossmember (1) POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (area D).
  11. Weld left and right weld stud onto A-pillar in area of windshield crossmember (1).
  12. Windshield crossmember (1) POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (areas B).
  13. Windshield crossmember (1) SHIELDED GAS SEAM WELD (areas A).
    G14791419Courtesy of MERCEDES-BENZ USA