LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2021 >> GLS450 >> Repair and Diagnosis >> Collision >> Body Panels >> Collision - Rear Wall And Rear End - 167 Chassis >> Rear Wall And Rear End Body Repair >> CROSSMEMBER Above Rear Axle Installation - Ar64.20-P-1301-01MEX

CROSSMEMBER Above Rear Axle Installation - Ar64.20-P-1301-01MEX

Model 167.9 

with code M036 (Maybach version) 

IMPORTANT The superordinate service document as well as the safety information in the service document must be observed.

G14791794Courtesy of MERCEDES-BENZ USA
  1. Install crossmember above the rear axle (1), fit, and fix in place.
  2. Transfer positions of the existing holes in the body with drill hole detectors onto the crossmember above the rear axle (1) (areas A).
  3. Remove crossmember above the rear axle (1).
  4. Drill rivet holes at the positions transferred with drill hole detectors on the crossmember above the rear axle (1) with a diameter of 6.8 mm (areas A).
  5. Deburr rivet holes on the crossmember above the rear axle (1) and on the body on both sides.
  6. Remove drilling chips.
    G14791795Courtesy of MERCEDES-BENZ USA
  7. Apply 2-component adhesive to body in cross-hatched areas.

    IMPORTANT Observe pretreatment of bonding surfaces and manufacturer's specifications for drying and processing time of 2-component adhesive.

    G14791796Courtesy of MERCEDES-BENZ USA
  8. Install crossmember above the rear axle (1) and fix in place.
  9. Rivet crossmember above the rear axle (1) with rivets with a diameter of 6.4 x 14 (areas B).
  10. Crossmember above rear axle (1) SHIELDED GAS SEAM WELD (area C).

    IMPORTANT Perform inert gas welding at intervals and allow to cool down in between.

    This reduces heat distortion.

  11. Tighten crossmember above rear axle (1) with nuts (2).