Remove/Install Master Brake Cylinder - AR42.10-P-0300LW
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Model 205
Model 213
Model 253
| Risk of poisoning
from swallowing brake fluid. Risk of injury from skin and eye contact with brake fluid |
Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. | AS42.50-Z-0001-01A | |
| Notes on externally invisible brake fluid loss | AH42.10-P-9406-02A | ||
| Notes on repairs to brake system | AH42.00-P-0003-01A | ||
| Brake fluid notes | AH42.50-P-0001-01A | ||
| Remove/install | |||
| 1 | Reduce vacuum in BAS brake booster (A7/7) by depressing brake pedal several times | ||
| 2 | Remove brake fluid reservoir | AR42.10-P-0301LW | |
| 3 | Clean master brake cylinder (1) in the area around the connections of brake lines (2) | Otherwise minute particles of dirt in the hydraulic components can result in malfunctions and total failure of the brake system. |
|
| Assembly cleaner | *BR00.45-Z-1028-04A | ||
| 4 | Mark brake lines (2) to match connections | ||
| 5 | Remove brake lines (2) from master brake cylinder (1) and seal openings using suitable stop plugs Note on calculation of tightening torque when using insertion or socket tools with various effective lengths |
AH00.00-P-0015-01CW | |
Foreign objects can otherwise enter the master brake cylinder (1) and cause damage. Model 253 Retaining screw, brake line to master brake cylinder |
*BA42.10-P-1003-04O | ||
except code B07 (Ceramic brake system) Model 213 with code B07 (Ceramic brake system) Retaining screw, brake line to master brake cylinder |
BA42.10-P-1003-04P | ||
| Fig 3 | |||
| Fig 2 | |||
| 6 | Unscrew nut (3) and nut (arrow) Notes on self-locking nuts and bolts | AH00.00-N-0001-01A | |
| *BA42.10-P-1001-05L | |||
| 7 | Guide master brake cylinder (1) out under the strut (4) out of BAS brake booster (A7/7) and remove toward the back | Otherwise the vehicle paint can be damaged. The push rod will otherwise be pressed out of its axial position. |
|
| 8 | Install in the reverse order | ||
| 9 | Bleed brake system | Model 205 Model 253 |
AR42.10-P-0010LW |
| Model 213 | AR42.10-P-0010LWE | ||
| Check | |||
| 10 | Check brake system for leaks | AR42.10-P-0015LW | |
| 11 | Carry out brake test on the test stand | ||
| AP42.00-P-4290BA |
MASTER BRAKE CYLINDER
| Number | Designation | Model 205 | Model 213 | |
|---|---|---|---|---|
| BA42.10-P-1001-05L | Nut, brake master cylinder to brake booster | Nm | 21 | 25 |
MASTER BRAKE CYLINDER
| Number | Designation | Model 253 | |
|---|---|---|---|
| BA42.10-P-1001-05L | Nut, brake master cylinder to brake booster | Nm | 25 |
BRAKE LINES, BRAKE HOSES
| Number | Designation | Model 205 (except 205.086/087/286/287/386/387/486/487) | Model 205.086/087/286/287/386/387/486/487 | ||
|---|---|---|---|---|---|
| BA42.10-P-1003-04O | Retaining screw, brake line to master brake cylinder | Ø 4.75 mm | Nm | 18 | 18 |
| Ø 6.00 mm | Nm | 18 | 18 | ||
| Ø 8.00 mm | Nm | 24 | 24 | ||
BRAKE LINES, BRAKE HOSES
| Number | Designation | Model 253 | ||
|---|---|---|---|---|
| BA42.10-P-1003-04O | Retaining screw, brake line to master brake cylinder | Ø 4.75 mm | Nm | 16 |
| Ø 6.00 mm | Nm | 16 | ||
| Ø 8.00 mm | Nm | - | ||
BRAKE LINES, BRAKE HOSES
| Number | Designation | Model 213 except code B07 (Ceramic brake system) | Model 213 with code B07 (Ceramic brake system) | |
|---|---|---|---|---|
| BA42.10-P-1003-04P | Retaining screw, brake line to master brake cylinder | Nm | 16 | 16 |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1028-04A | Assembly cleaner | Adolf Wurth GmbH & Co. KG |