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Remove/Install Brake Booster Vacuum Line - AR43.10-P-0355MSC

Model 167 With Engine 256 

G15038225Courtesy of MERCEDES-BENZ USA
G15038226Courtesy of MERCEDES-BENZ USA
Topical note  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
  Notes on safety-relevant components   AH00.00-Z-0019-01A
  Preparatory tasks     
1 Reduce vacuum in brake booster (4) by depressing brake pedal several times.    
  Remove/install vacuum line (3) on brake booster     
2 Remove cover of air/water duct.   AR83.10-P-1411ME
3 Remove vacuum line (3) from brake booster (4) and seal openings using suitable stop plugs. SPECIAL TOOL Record plug Fig 3
4 Remove vacuum line (5) from fitting (1) and seal openings using suitable stop plugs. SPECIAL TOOL Record plug Fig 3
5 Unclip fitting (1) from partition. Long wedge Fig 1
6 Unclip vacuum line (3) from holders (2).    
7 Remove vacuum line (3).    
8 Install in the reverse order.    
  Remove/install vacuum line (5) at top in engine compartment     
9 Remove vacuum line (5) from fitting (1) and seal openings using suitable stop plugs. SPECIAL TOOL Record plug Fig 3
10 Release and disconnect vacuum line (5) at connecting point (10).    
11 Remove vacuum line (5) and seal openings with suitable stop plugs. SPECIAL TOOL Record plug Fig 3
12 Install in the reverse order.    
  Remove/install vacuum line (8) at bottom in engine compartment     
13 Release and disconnect vacuum line (8) at connecting point (10), and seal openings using suitable stop plugs. SPECIAL TOOL Record plug Fig 3
14 Remove bolts_(7). TORQUE SPECIFICATION M6X1 *BA00.10-P-1002-04A 
15 Remove lower engine compartment lining.   AR61.20-P-1105ME
16 Remove screw (9). TORQUE SPECIFICATION M6X1 *BA00.10-P-1002-04A 
17 Remove vacuum line (6) from vacuum line (8), and seal openings using suitable stop plugs. SPECIAL TOOL Record plug Fig 3
18 Remove vacuum line (8).    
19 Seal openings with suitable stop plug. SPECIAL TOOL Record plug Fig 3
20 Check O-ring on vacuum line (8) for damage. When reusing the vacuum line (8).
If damage is found,

replace O-ring for vacuum line (8).
 
    SPECIAL TOOL Assembly tool Fig 2
21 Install in the reverse order.    
  Concluding tasks     
DANGER Risk of death caused by limbs being caught or crushed by rotating parts when performing tests on the brake test stand Never leave the vehicle unattended on the rollers except in an emergency. Ensure that no one is under the vehicle or near rotating parts during testing. In case of emergency, use the EMERGENCY OFF switch to shut down test stand. AS42.00-Z-0001-01A
22 Perform brake test on test stand.    
REFER TO MAINTENANCE     AP42.00-P-4290BA
METRIC SCREWS/BOLTS AND NUTS AS PER MBN 10 105, 10 143

Number Designation 8.8 10.9
BA00.10-P-1002-04A M6X1 Nm 9 13
Fig 1: Identifying Long Wedge (115 589 03 59 00)
G11128618Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Assembly Tool (000 589 93 63 00)
G12939678Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Record Plug (129 589 00 91 00)
G11065549Courtesy of MERCEDES-BENZ USA