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Home >> Mercedes Benz >> 2021 >> GLE53 AMG 4D Utility >> Repair and Diagnosis >> Body & Frame >> Windows >> Windows -- 167 Chassis >> Testing & Repair >> Cut Out Windows With Roll Out - AR67.10-P-1000-11SX

Cut Out Windows With Roll Out - AR67.10-P-1000-11SX

Model All (4xWD, CAR, Light transporter) 

WARNING Risk of injury  from cutting wire tearing or becoming hot and from splinters of glass when cutting out bonded windows Wear protective gloves and safety glasses. AS67.00-Z-0004-01A 
  Notes on safety-relevant components   AH00.00-Z-0019-01A
G12939194Courtesy of MERCEDES-BENZ USA

Course of cutting wire and position illustration of suction cup winches 

  1. Cut cutting wire off the roll.

    IMPORTANT The longitudinal dimension is approximately four times the diagonal of the window.

  2. Insert pipe probe through bonding from outside.
  3. Insert cutting wire from outside and remove pipe probe.
  4. Slide cutting wire into the outer gap between the window and the window frame.

    NOTES Slide the cutting wire under the sealing lips of the window.

    Otherwise sealing lips can be damaged.

    IMPORTANT Use soapy water as lubricant.

  5. Punch pipe probe from inside through the bonding, insert remaining cutting wire from outside and remove pipe probe.
  6. Secure the window on the outside to the body with suitable adhesive strips.

    NOTES The window will come away suddenly while being cut out.

    Damage to the paint and flange will occur.

  7. Fasten suction cup winches to the inside of the window and wind up the cutting wire in the direction of the arrow.

    NOTES Reposition suction cup winches as per the picture sequence once cutting point has reached the area of the circular marking (arrows).

    Otherwise, the cutting wire will tear.

    NOTES Check continuously whether the cutting wire is routed outside under the sealing lip and is not cutting off any electric lines on the inside.

    An incorrectly routed cutting wire can cause irreparable damage to a reusable window.

  8. Remove suction cup winches after reaching the end position, fasten of the outside of the window, and remove window from window frame.