Remove/Install Front End CROSSMEMBER - Ar62.30-P-2300LWC

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Model 205

Shown on model 205 with engine 264

Fig 1: Engine Air Intake Duct Component Location (Model 205) (Shown On Model 205 W/Engine 264)

Courtesy of MERCEDES-BENZ USA

Courtesy of MERCEDES-BENZ USA

Courtesy of MERCEDES-BENZ USA

Shown on model 205 with engine 264 with removed bumper

	Risk of injury caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A .
	Remove/install
1	Open engine hood and position upright.
2	Disconnect engine air intake duct (1) from air duct segment (2).	The number of engine air intake ducts (1) varies depending on the engine.
3	Remove air duct segment (2).	Clip remover
4	Remove screw (5).	Model 205 with engine 264 Model 205 with engine 274 with code ME06 (Hybrid drive 60 kW variant (incl. plugin)) Model 205 with engine 654 with code ME05 (Hybrid drive 85 kW-94 kW variant (incl. plug-in)) Model 205 with engine 654 with code ME06 (Hybrid drive 60 kW variant (incl. plugin))
		Model 205 with engine 274 with code ME06 (Hybrid drive 60 kW variant (incl. plugin)) Model 205 with engine 654 with code ME05 (Hybrid drive 85 kW-94 kW variant (incl. plug-in)) Model 205 with engine 654 with code ME06 (Hybrid drive 60 kW variant (incl. plugin)) Bolt, coolant expansion reservoir for high-voltage battery cooling to crossmember	*BA20.50-P-1010-01A .
		Model 205 with engine 264 Screw, low-temperature circuit expansion reservoir to crossmember	*BA20.20-P-1002-02B .
5	Remove bolts (16).
6	Pull bumper (17) in upper area towards front until screws (4) can be accessed.
7	Remove screws/bolts (4).	Bolt, strut to cross member	*BA62.30-P-1003-01H .
8	Remove screw/bolts (3).	Bolt, lock striker to cross member/front-module carrier	*BA62.30-P-1008-01H .
9	Remove screws (7).
10	Remove screws (14).	Screw, front module carrier/cross strut to body/angle bracket for front module carrier	*BA62.30-P-1007-01H .
11	Remove screw/bolts (15).
12	Remove retaining clips (6).
13	Release electric line of front 360° camera.	Model 205 with code 501 (360° camera) Do not disconnect electrical connector of front 360° camera.
		Dismantling tool
14	Remove radiator crossmember (8) upwards from vehicle.
15	Install in the reverse order

ENGINE RADIATOR, COOLANT HOSES AND LINES (BA20.20-P-1002-02B) (Engine 264)

Number	Designation		Engine 264
BA20.20-P-1002-02B	Screw, low-temperature circuit expansion reservoir to crossmember	Nm	8

HEAT EXCHANGER (BA20.50-P-1010-01A) (Model 205 W/Code ME05/ME06)

Number	Designation		Model 205 with code ME05/ME06
BA20.50-P-1010-01A	Bolt, coolant expansion reservoir for high-voltage battery cooling to crossmember	Nm	7

CROSS MEMBER AND FRONT REINFORCEMENT (BA62.30-P-1003-01H) (Model 205)

Number	Designation			Model 205
BA62.30-P-1003-01H	Bolt, strut to cross member	M8	Nm	20

CROSS MEMBER AND FRONT REINFORCEMENT (BA62.30-P-1007-01H) (Model 205)

Number	Designation		Model 205
BA62.30-P-1007-01H	Screw, front module carrier/cross strut to body/angle bracket for front module carrier	Nm	11

CROSS MEMBER AND FRONT REINFORCEMENT (BA62.30-P-1008-01H) (Model 205)

Number	Designation		Model 205
BA62.30-P-1008-01H	Bolt, lock striker to cross member/front-module carrier	Nm	10

Courtesy of MERCEDES-BENZ USA

Courtesy of MERCEDES-BENZ USA