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Remove/Install End Stops For Soft Top Supports - AR77.30-P-0002LWR

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Model 205.4 

Model 238.4 

MODIFICATION NOTES

26.01.2017 "Special tool for adapter set" added   AR77.30-P-0002-01LWR

Shown on model 205.4 except code 288 (Draft stop for convertible) 

G13023750Courtesy of MERCEDES-BENZ USA

Shown on left side of vehicle 

G13023751Courtesy of MERCEDES-BENZ USA
REMOVING Remove     
1 Remove soft top   AR77.30-P-1002LWR 
2 Unscrew bolts (4) and remove left and right end stop (5)    
  Preparing work for alignment     
3 Remove overhead control panel   AR82.20-P-1000LWR
4.1 Remove wind deflector Model 205.4, 238.4
with code 288 (Draft stop for convertible)
AR77.20-P-2500LWR 
4.2 Remove trim roof frame (2) Model 205.4, 238.4
except code 288 (Draft stop for convertible)
AR88.85-P-0001LWR
5 Remove cover (1) Model 205.4, 238.4
except code 288 (Draft stop for convertible)
 
6 Loosen seal (3) on upper and side window frame    
7 Fold front seats toward front    
  Align     
8 Insert end stops (5) for soft top support and align   AR77.30-P-0002-01LWR 
    TORQUE SPECIFICATION Model 205.4 Bolt, mounting plate to body *BA77.33-P-1002-02B 
    TORQUE SPECIFICATION Model 238.4 Bolt, mounting plate to body BA77.33-P-1002-02C
    SPECIAL TOOL Adapter kit Fig 2
    SPECIAL TOOL Device Fig 1
INSTALLING Install     
9 Install seal (3) on windshield frame IMPORTANT Additionally seal area at upper A-pillars with butyl rope.
Butyl cord Terostat 81 Ø 6 mm
*BR00.45-Z-1085-01A 
10 Install cover (1) Model 205.4, 238.4
except code 288 (Draft stop for convertible)
IMPORTANT Observe installation position of outer seals on cover (1).
 
11.1 Install roof frame trim piece (2) Model 205.4, 238.4
except code 288 (Draft stop for convertible)
AR88.85-P-0001LWR
11.2 Install wind deflector Model 205.4, 238.4
with code 288 (Draft stop for convertible)
AR77.20-P-2500LWR 
12 Install overhead control panel   AR82.20-P-1000LWR
13 Install soft top   AR77.30-P-1002LWR 
MECHANICAL SOFT-TOP COMPONENTS

Number Designation Model 205.4
BA77.33-P-1002-02B Bolt, mounting plate to body Nm 10
MECHANICAL SOFT-TOP COMPONENTS

Number Designation Model 238.4
BA77.33-P-1002-02C Bolt, mounting plate to body Nm 10
Fig 1: Identifying Device (217 589 00 31 00)
G11139360Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Adapter Kit (205 589 01 31 00)
G11139627Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1085-01A Butyl cord Terostat 81 Ø 6 mm A 004 989 61 20