Integral Carrier Replacement - Ar62.30-P-0010MFA
Model 118.3/6
Model 177.0/1/9
Model 247
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of injury due to fan starting unexpectedly | Do not reach into the rotation or hazard area of the fan. Wear closed and close-fitting work clothes. | AS20.40-Z-0001-01A | |
| Remove/install | |||
| 1 | Remove all detachable parts in repair area. | ||
| 2 | Secure vehicle on vehicle lift. | AR00.60-P-0100-01A | |
| 3 | Remove screws (4, 5, 6). | *BA62.30-P-1008-02O | |
| *BA62.30-P-1003-02O | |||
| 4 | Remove struts (7r). | ||
| 5 | Support integral carrier (1) using lifting platform. | ||
| 000 588 03 62 00 Lifting platform | WS01.00-P-0091A | ||
| 6 | Remove screws (2, 3). | ||
| Topical note | Notes on threaded connections fastened using a tightening angle-based tightening process | First position all screws (2, 3) then tighten. |
AH00.00-P-0020-01A |
| *BA33.10-P-1001-01R | |||
| 7 | Lower integral carrier (1) using lifting platform. | ||
| Check | |||
| 8 | Check integral carrier (1) for damage. | ||
| 000 588 01 23 00 Body straightening system | WS60.00-P-0023K | ||
| 9 | Install in the reverse order. | ||
| 10 | Apply wax at connections to body. | Cavity preservation (free of solvents), 1 liter | *BR00.45-Z-1003-05A |
FRONT AXLE CARRIER
| Number | Designation | Model 118, 177, 247 | |||
|---|---|---|---|---|---|
| BA33.10-P-1001-01R | Bolt, front-axle carrier to body | M12 | Nm | 100 | |
| M14 | Stage 1 | Nm | 200 | ||
| Stage 2 = loosen screws | ∠° | ≈ 180 | |||
| Stage 3 | Nm | 200 | |||
FRONT END WITH FRONT REINFORCEMENT
| Number | Designation | Model 118 | Model 177 | ||
|---|---|---|---|---|---|
| BA62.30-P-1003-02O | Bolt, connecting carrier to front axle carrier/radiator support | M8 | Nm | 16 | 16 |
FROND END WITH FRONT REINFORCEMENT
| Number | Designation | Model 247 | ||
|---|---|---|---|---|
| BA62.30-P-1003-02O | Bolt, connecting carrier to front axle carrier/radiator support | M8 | Nm | 16 |
FROND END WITH FRONT REINFORCEMENT
| Number | Designation | Model 118 | Model 177 | ||
|---|---|---|---|---|---|
| BA62.30-P-1008-02O | Bolt, assembly carrier at bottom to mounting support | M6 | Nm | 8 | 4 |
FROND END WITH FRONT REINFORCEMENT
| Number | Designation | Model 247 | ||
|---|---|---|---|---|
| BA62.30-P-1008-02O | Bolt, assembly carrier at bottom to mounting support | M6 | Nm | 4 |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1003-05A | Cavity preservation (free of solvents), 1 liter | A 000 986 72 70 10 |