Remove/Install Exhaust Manifold - AR14.10-P-3006MFG
Engine 139 in model 118, 177, 247
| Risk of burn injuries, suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning caused by skin contact with solid components of the exhaust. | Wear protective clothing and safety glasses. Use the extraction system. Move people out of the danger zone. | AS49.00-Z-0001-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notice | Notes on self-locking nuts and bolts | AH00.00-P-0001-01KOA | |
| Notice | Notes on avoiding damage through contamination and foreign objects | AH00.00-P-5000-01A | |
| Remove/install | |||
| 1 | Remove exhaust gas turbocharger. | AR09.40-P-6020MFG | |
| 2 | Remove lock washers (9). | ||
| 3 | Remove nuts (1 to 8) contrary to the tightening procedure. | AR14.10-P-0000-02MFG | |
| *BA14.10-P-1001-01R | |||
| 4 | Remove exhaust manifold (10) from the cylinder head. | ||
| 5 | Remove seal (11). | ||
| 6 | Remove corrosion and oxidation residues. | The sealing surfaces can be damaged otherwise. |
|
| 7 | Check stud bolts in the cylinder head for damage and loose seating. | If there are problems, ↓ replace corresponding stud bolts and glue in. Loctite 272 sealing adhesive |
*BR00.45-Z-1102-02A |
| *BA01.30-P-1004-01DA | |||
| 8 | Install in the reverse order. |
CYLINDER HEAD
| Number | Designation | Engine 139 | ||
|---|---|---|---|---|
| BA01.30-P-1004-01DA | Stud bolt for exhaust manifold | M8 | Nm | 15 |
EXHAUST MANIFOLD
| Number | Designation | Engine 139 | |
|---|---|---|---|
| BA14.10-P-1001-01R | Nut, exhaust manifold to cylinder head | Nm | 14 |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1102-02A | Loctite 272 sealing adhesive | Henkel AG & Co. KGaA http://www.loctite.de |