Rear Fender Install - Ar63.50-P-1400-04MFC

Model 247.0/6/7 

01.09.2023

Pictures added.

The whole document

Number	Designation			Model 247.0	Model 247.6
BE60.00-P-1011-01MA	Rear door to side wall	Dimension "K"	mm	3, 5 (+0, 5)	3, 5 (+0, 5)
		For picture, see		AR60.00-P-0700-01MFA	AR60.00-P-0700-01MFA

Number	Designation			Model 247.7
BE60.00-P-1011-01MA	Rear door to side wall	Dimension "K"	mm	3 (+0, 5)
		For picture, see		AR60.00-P-0700-01MFA

Number	Designation			Model 247.0	Model 247.6
BE60.00-P-1012-01MA	Fuel filler flap/fuel filler flap hybrid to side wall (circumferential)	Dimension "L"	mm	2 (+1/-0, 5)	2, 5 (±0, 5)
		For picture, see		AR60.00-P-0700-01MFA	AR60.00-P-0700-01MFA

Number	Designation			Model 247.7
BE60.00-P-1012-01MA	Fuel filler flap/fuel filler flap hybrid to side wall (circumferential)	Dimension "L"	mm	2 (+1/-0, 5)
		For picture, see		AR60.00-P-0700-01MFA

Number	Designation			Model 247.0	Model 247.6
BE60.00-P-1015-01MA	Liftgate/trunk lid to side wall	Dimension "O"	mm	4, 5 (±1)	5 (-1/+0, 5)
		For picture, see		AR60.00-P-0700-01MFA	AR60.00-P-0700-01MFA

Number	Designation			Model 247.7
BE60.00-P-1015-01MA	Liftgate/trunk lid to side wall	Dimension "O"	mm	5 (±1, 5)
		For picture, see		AR60.00-P-0700-01MFA

Number	Designation			Model 247.0	Model 247.6
BE60.00-P-1016-01MA	Liftgate/trunk lid to bumper at rear	Dimension "P"	mm	6 (±2)	6 (±2)
		Dimension "P1"	mm	-	5 (-1/+2)
		For picture, see		AR60.00-P-0700-01MFA	AR60.00-P-0700-01MFA

Number	Designation			Model 247.7
BE60.00-P-1016-01MA	Liftgate/trunk lid to bumper at rear	Dimension "P"	mm	6 (±2)
		Dimension "P1"	mm	4, 5 (±1, 0)
		For picture, see		AR60.00-P-0700-01MFA

Number	Designation			Model 247.0	Model 247.6
BE60.00-P-1017-01MA	Outer tail lamp to side wall	Dimension "Q"	mm	1, 5 (±0, 5)	1, 5 (±0, 5)
		For picture, see		AR60.00-P-0700-01MFA	AR60.00-P-0700-01MFA

Number	Designation			Model 247.7
BE60.00-P-1017-01MA	Outer tail lamp to side wall	Dimension "Q"	mm	1, 5 (±0, 5)
		For picture, see		AR60.00-P-0700-01MFA

Number	Designation			Model 247.0	Model 247.6
BE60.00-P-1018-01MA	Outer tail lamp to bumper at rear	Dimension "R"	mm	2 (±1)	2 (±1)
		For picture, see		AR60.00-P-0700-01MFA	AR60.00-P-0700-01MFA

Number	Designation			Model 247.7
BE60.00-P-1018-01MA	Outer tail lamp to bumper at rear	Dimension "R"	mm	2 (±1)
		For picture, see		AR60.00-P-0700-01MFA

Number	Designation			Model 247.0	Model 247.6
BE60.00-P-1019-01MA	Outer tail lamp to liftgate	Dimension "S"	mm	3, 5 (+1/-0, 5)	4 (±1)
		For picture, see		AR60.00-P-0700-01MFA	AR60.00-P-0700-01MFA

Number	Designation			Model 247.7
BE60.00-P-1019-01MA	Outer tail lamp to liftgate	Dimension "S"	mm	4 (±1)
		For picture, see		AR60.00-P-0700-01MFA

Number	Designation			Model 247.0	Model 247.6
BE60.00-P-1020-01MA	Outer tail lamp to inner tail lamp/rear continuous reflector strip	Dimension "T"	mm	3, 5 (+1/-0, 5)	4 (±1)
		For picture, see		AR60.00-P-0700-01MFA	AR60.00-P-0700-01MFA

Number	Designation			Model 247.7
BE60.00-P-1020-01MA	Outer tail lamp to inner tail lamp/rear continuous reflector strip	Dimension "T"	mm	4 (±1)
		For picture, see		AR60.00-P-0700-01MFA

Number	Designation			Model 247.0	Model 247.6
BE60.00-P-1023-01MA	Bumper at rear to side wall	Dimension "W"	mm	0 (+0, 5)	0, 5 (-0, 5)
		For picture, see		AR60.00-P-0700-01MFA	AR60.00-P-0700-01MFA

Number	Designation			Model 247.7
BE60.00-P-1023-01MA	Bumper at rear to side wall	Dimension "W"	mm	0 (+0, 5)
		For picture, see		AR60.00-P-0700-01MFA

The following operation steps are shown on the left side of the vehicle. In case of damage on the right side of the vehicle, these steps must be performed analogously.

Refer to the superordinate service document for further information.

Observe safety information in the superordinate service document.

The graphics show the vehicle from the mechanic's perspective. At the same time, this perspective also specifies the direction in which the rivets must be placed.

Courtesy of MERCEDES-BENZ USA

Countersunk-head rivet (Z) 

• Z₁ = countersunk-head rivet 6.4x14.0
• Z₂ = countersunk-head rivet 6.4x15.5
• Z₃ = countersunk-head rivet 6.4x17.0
• Z₄ = countersunk-head rivet 6.4x19.0
• Z₅ = countersunk-head rivet 6.4x21.0

Blind rivet (Y) 

• Y₁ = rivet 6.4x12.
• Y₂ = 6.5x12.5 rivet.
• Y₃ = 6.5x14.5 rivet.
• Y₄ = Rivet 6.4M6.
• Y₅ = rivet 6.4.
• Y₆ = rivet 6.5x13.5.
• Y₇ = rivet 6.4x14.
• Y₈ = rivet 6.4x17.
• Y₉ = rivet 6.4x20.

Flow-form rivet with countersunk head (X) 

• X₁ = Flow-form rivet with countersunk head 1.3 mm to 2.5 mm clamping range
• X₂ = Flow-form rivet with countersunk head 2.3 mm to 3.5 mm clamping range
• X₃ = Flow-form rivet with countersunk head 3.35 mm to 4.1 mm clamping range
• X₄ = Flow-form rivet with countersunk head 4 mm to 5.15 mm clamping range
• X₅ = Flow-form rivet with countersunk head 5.0 mm to 6.1 mm clamping range
• X₆ = Flow-form rivet with countersunk head 6.0 mm to 7.2 mm clamping range
• X₇ = Flow-form rivet with countersunk head 7.1 mm to 8.3 mm clamping range

Flow-form rivet (W) 

• W₁ = Flow-form rivet structure up to 3.5 mm clamping range
• W₃ = Flow-form rivet structure 3.35 mm up to 4.1 mm clamping range
• W₄ = Flow-form rivet structure 4 mm up to 5.15 mm clamping range
• W₅ = Flow-form rivet structure 5.0 mm up to 6.1 mm clamping range
• W₆ = Flow-form rivet structure 6.0 mm up to 7.2 mm clamping range
• W₇ = Flow-form rivet structure 7.1 mm up to 8.3 mm clamping range

Blind rivet (V) 

• V₁ = rivet 3.2x4.5 (clamping range 1 mm to 1.8 mm).
• V₂ = rivet 3.2x6.5 (clamping range 1.5 mm to 3.5 mm).

Blind rivet (U) 

• U₁ = rivet 3.2x9.5.

Flow-form rivet with countersunk head (T) 

• T₁ = blind rivet with countersunk head 3.0 mm to 5.0 mm clamping range
• T₂ = blind rivet with countersunk head 1.5 mm to 3.0 mm clamping range

Courtesy of MERCEDES-BENZ USA

Shown on model 247.6/7 

Shown on model 247.0 

Courtesy of MERCEDES-BENZ USA

1. Install rear fender (1) and fit.
2. Install trunk lid.
3. Install rear bumper.
4. Install rear lamp.
5. Install door seal.
6. Install lock striker.
7. Check gaps using feeler gauge and adjust.
8. Fasten rear fender (1).
9. Remove striker eye.
10. Remove door seal.
11. Remove taillamp.
12. Remove rear bumper.
13. Remove trunk lid.
14. Drill rivet holes in rear fender (1) with ø 6.7 mm (areas A₁ and A₂ ).
15. Remove rear fender (1).
16. Deburr rivet holes on rear fender (1) and body on both sides.
17. Remove drilling chips.
18. Coat insides of riveted joints with zinc dust paint.

    Shown on model 247.6/7 

    Courtesy of MERCEDES-BENZ USA

    Shown on model 247.0 

    Courtesy of MERCEDES-BENZ USA

19. Apply sealant to the foam part in the cross-hatched area (area B₁ ).
20. Apply sealant to the body in the cross-hatched area (area B₂ ).

    Observe processing specification of the sealant.

21. Apply 2-component adhesive to body in cross-hatched area (area C).

    Observe pretreatment of bonding surfaces. Observe manufacturer's specifications for drying and processing time of adhesive.

    Courtesy of MERCEDES-BENZ USA

    Shown on model 247.6/7 

    Shown on model 247.0 

    Courtesy of MERCEDES-BENZ USA

22. Install and fasten rear fender (1).
23. Rivet rear fender (1) with rivets Y₂ (6.5x12.5 mm) (areas D₁ and D₂ ).

    Clamping range is between 2 mm and 5 mm.

    Courtesy of MERCEDES-BENZ USA

    Shown on model 247.6/7 

    Courtesy of MERCEDES-BENZ USA

    Shown on model 247.0 

24. Rear fender (1) (areas E₁ , E₂ , E₃ E₄ , E₅ , E₆ and E₇ ).
25. Rear fender (1) (area F).

    Shown on model 247.6/7 

    Courtesy of MERCEDES-BENZ USA

    Shown on model 247.0 

    Courtesy of MERCEDES-BENZ USA

26. Rear fender (1) (areas H₁ , H₂ and H₃ ).

    Perform shielding gas welding at intervals and allow to cool down in between. This reduces heat distortion.

27. Surface grind shielding gas weld joints (areas H₁ , H₂ and H₃ ).
28. Tin-plate the surfaces on the rear fender (1) with body solder or seal and grind down the basic body filler (areas H₁ , H₂ and H₃ ).
29. Remove solder residues or grinding dust.