Left Side Rear End Repair - Ar64.20-P-1200MFA
Model 177.0/1/9
Model 247.0/6/7
MODIFICATION NOTES
| 19.12.2018 | Document revised, adapted to as-built configuration of replacement part, rivets for positioning spring mount on longitudinal member replaced with high-strength rivets. | AR64.20-P-1260-02MFA |
Shown on model 177.0
Shown on model 177.1
Shown on model 247.0
| Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contact with fuel. | No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only. Wear protective clothing when handling fuel. |
AS47.00-Z-0001-01A | |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notice | General information on body repair | AH60.00-P-0001-01KOA | |
| Notice | Pretreatment of bonding surfaces | AH60.00-P-0008-01SX | |
| Notes on acoustic foam and structural foam in the vehicle | AH60.00-P-0039-01MFA | ||
| General information on MB materials | AH98.00-P-9409-03A | ||
| Remove | |||
| 1 | Remove detachable parts in area of repair point. | ||
| 2 | Cover all detachable parts remaining in vehicle with spark protection blankets. | Commercially available devices/tools Spark protection blankets | |
| 3 | Set up straightening bench with straightening bench support members and straightening set. | ||
| 000 588 50 23 00 Body straightening system | WS60.00-P-0439K | ||
| 4 | Place vehicle on straightening bench and fasten. | ||
| 5 | Reshape damage area. | ||
| 6 | Remove rear-end center section (6). | Model 177.0 Model 247.0/6/7 | AR64.20-P-1000MFA |
| Model 177.1/9 | AR64.20-P-1000MFV | ||
| 7 | Remove rear fender (1). | AR63.50-P-1400MFA | |
| 8 | Remove side wall reinforcement (2). | Model 177.0Model 247.0/6/7 Spot weld milling machine Wet/dry vacuum cleaner |
AR63.20-P-0861-01MFA |
| 1K-zinc dust paint | *BR00.45-Z-1056-07A | ||
| 9 | Remove spare wheel well (5). | Model 177.0, 247.0/6/7 | AR64.20-P-1245MFA |
| Model 177.1/9 | AR64.20-P-1245MFV | ||
| 10 | Remove rear longitudinal member (4) with left rear-end floor (3). | Model 177.0/1/9, 247.0/6/7 with code U55 (Multi-link axle) except code U54 (Compound-link axle) |
AR64.20-P-1260-01MFA |
| Model 177.0/1/9, 247.0/6/7 with code U54 (Compound-link axle) except code U55 (Multi-link axle) |
AR64.20-P-1260-01MFF | ||
| 000 588 15 84 00 Heat gun | Body saw Spot weld milling machine Wet/dry vacuum cleaner |
WS54.00-P-0125B | |
| 1K-zinc dust paint | *BR00.45-Z-1056-07A | ||
| Install | |||
| The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | AS00.00-Z-0007-01A | |
| Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes | Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only. | AS00.00-Z-0016-01A | |
| Notice | Measures for preventing damage to components when performing electric welding and soldering work | AH60.00-P-0001-02A | |
| General information on riveting | AH60.00-P-0003-01N | ||
| 11 | Prepare side wall reinforcement (2). | Model 177.0Model 247.0/6/7 Round wire brush Wet/dry vacuum cleaner |
AR63.20-P-0861-03MFA |
| 1K-zinc dust paint | *BR00.45-Z-1056-07A | ||
| 12 | Prepare rear longitudinal member (4) and left rear-end floor (3). | Model 177.0/1/9, 247.0/6/7 with code U55 (Multi-link axle) except code U54 (Compound-link axle) |
AR64.20-P-1260-02MFA |
| Model 177.0/1/9, 247.0/6/7 with code U54 | AR64.20-P-1260-02MFF | ||
| (Compound-link axle) except code U55 (Multi-link axle) |
|||
| 000 588 12 84 00 Welder | WS00.00-P-0318K | ||
Round wire brush Body saw Wet/dry vacuum cleaner |
|||
| Parts kit for 2-component adhesive for body | *BR00.45-Z-1162-02A | ||
| 1K-zinc dust paint | *BR00.45-Z-1056-07A | ||
| Blind rivet Y2 6.5x12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) | *BR00.45-Z-1012-13A | ||
| 13 | Install rear longitudinal member (4) and left rear-end floor (3). | Model 177.0/1/9, 247.0/6/7 with code U55 (Multi-link axle) except code U54 (Compound-link axle) |
AR64.20-P-1260-03MFA |
| Model 177.0/1/9, 247.0/6/7 with code U54 (Compound-link axle) except code U55 (Multi-link axle) |
AR64.20-P-1260-03MFF | ||
| 000 588 50 23 00 Body straightening system | WS60.00-P-0439K | ||
| 000 588 13 84 00 Welder | WS60.00-P-0437K | ||
| 000 588 12 84 00 Welder | WS00.00-P-0318K | ||
Round wire brush Wet/dry vacuum cleaner |
|||
| Parts kit for 2-component adhesive for body | *BR00.45-Z-1162-02A | ||
| Blind rivet Y2 6.5x12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) | *BR00.45-Z-1012-13A | ||
| Blind rivet Y3 6.5x14.5 (clamping range 4 mm to 7 mm, draw-off strength min. 19 kN) |
*BR00.45-Z-1016-13A | ||
| Blind rivet Y5 6.4 (clamping range 7.82 mm to 9.83 mm, draw-off strength min. 16 kN) | *BR00.45-Z-1034-13A | ||
| 14 | Install side wall reinforcement (2). | Model 177.0Model 247.0/6/7 | AR63.20-P-0861-04MFA |
| 000 588 13 84 00 Welder | WS60.00-P-0437K | ||
| 15 | Release vehicle from straightening bench, lift and remove straightening bench. | ||
| 16 | Clean weld joints and sheet metal flange. | Round wire brush |
|
| 17 | Install spare wheel well (5). | Model 177.0, 247.0/6/7 | AR64.20-P-1245MFA |
| Model 177.1/9 | AR64.20-P-1245MFV | ||
| 18 | Install rear fender (1). | AR63.50-P-1400MFA | |
| 19 | Install rear-end center section (6). | Model 177.0Model 247.0/6/7 | AR64.20-P-1000MFA |
| Model 177.1/9 | AR64.20-P-1000MFV | ||
| 20 | Reinstall detachable parts in area of repair point. |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1012-13A | Blind rivet Y2 6.5x12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) | A 004 990 16 97 |
| BR00.45-Z-1016-13A | Blind rivet Y3 6.5x14.5 (clamping range 4 mm to 7 mm, draw-off strength min. 19 kN) | A 004 990 17 97 |
| BR00.45-Z-1034-13A | Blind rivet Y5 6.4 (clamping range 7.82 mm to 9.83 mm, draw-off strength min. 16 kN) | A 003 990 80 97 |
| BR00.45-Z-1056-07A | 1K-zinc dust paint | A 000 986 28 00 |
| BR00.45-Z-1162-02A | Parts kit for 2-component adhesive for body | A 012 989 17 71 |