A-Pillar Cut Off - Ar63.20-P-1100-01MFA

Model 118.3/6 

Model 177.0/1/9 

Model 247.0/6/7 

The next steps are shown on the left side of the vehicle. In case of damage on the right side of the vehicle, these steps must be performed analogously.

The superordinate service document as well as the safety information in the service document must be observed.

1. Mark separating points on A-pillar reinforcement (1) and cut (areas A and B).

   Do not make the cuts too deep.

   Otherwise the components below can be damaged and weakened.

   

   Dimensions:

   a = approx. 100 mm

   b approx. 60 mm

2. Expose spot welds at A-pillar reinforcement (1) and cut off (areas C₁ , C₂ , C₃ ).

   

   Joint spot welds on panels that are one behind the other must be cut out through two panel thicknesses.

   Courtesy of MERCEDES-BENZ USA

   Courtesy of MERCEDES-BENZ USA

3. Expose spot welds at A-pillar reinforcement (1) and cut off (areas D₁ , D₂ ).

   Courtesy of MERCEDES-BENZ USA

4. Expose spot welds at A-pillar reinforcement (1) and cut off (area E).
5. Heat A-pillar reinforcement (1) in cross-hatched areas (areas F₁ , F₂ , F₃ ).

   

   Cross-hatched areas are bonded with adhesive.

6. Remove A-pillar reinforcement (1).

   Courtesy of MERCEDES-BENZ USA

7. Mark separating points at A-pillar inner section (2) and cut (areas J and I).

   Do not make the cuts too deep.

   Otherwise the components below can be damaged and weakened.

   

   Dimensions:

   j = approx. 60 mm

   i = approx. 60 mm

8. Expose spot welds at A-pillar inner section (2) and cut off (areas K₁ , K₂ , K₃ , K₄ , K₅ ).

   Courtesy of MERCEDES-BENZ USA

   Courtesy of MERCEDES-BENZ USA

9. Heat A-pillar inner section (2) in cross-hatched areas (areas L₁ , L₂ ).

   

   Cross-hatched areas are bonded with adhesive.

10. Remove A-pillar inner section (2).

    Courtesy of MERCEDES-BENZ USA

11. Grind mating surfaces down to bare metal in cross-hatched areas.

    

    Sand down spot weld flanges to bare metal on both sides.

12. Remove grinding dust and drill chips.
13. Apply zinc dust paint to insides of spot weld flanges. onto connecting flanges that are no longer accessible after installing side roof paneling.

    Do not coat bonding surfaces with zinc dust paint (areas M₁ , M₂ ).

    Otherwise adhesion problems can occur.

    

    Observe pretreatment of bonding surfaces.