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Determine Thickness Of Shims - AR33.25-P-0208-01GW

Model 461.339 

with code ZD4 (Vehicle for non-civilian operations) 

Model 463 

as of model year 2013 up to model year 2019 

Fig 1: Identifying Guide Bushes (460 589 01 14 00)
G13667579Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Screw Clamp (460 589 04 31 00)
G13667580Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Setting Ring Gauges (463 589 00 23 00)
G13667581Courtesy of MERCEDES-BENZ USA
  1. Place joint housing (9) with drive shaft onto steering knuckle.
    G13667582Courtesy of MERCEDES-BENZ USA
  2. Slide 2 mm wide adjusting ring (1) onto upper kingpin (5).
  3. Install upper kingpin (5) without shims.
  4. Slide 6 mm wide adjusting ring (3) and 4 mm wide adjusting ring (4) onto lower kingpin (6).

    IMPORTANT Note model year dependent change in diameter of lower kingpin (6) and 6 mm wide adjusting ring (3).

    IMPORTANT The lower kingpin (6) has an interference fit on the last 5 mm. The steering control arm is fixed in the joint housing by SPECIAL TOOL pilot bushings with lengths of 5 mm. Slide a 6 mm wide adjusting ring (3) onto lower kingpin (6) so that the measurement is not distorted by jamming. The 4 mm wide adjusting ring (4) is used to facilitate measuring distance B (B) with a feeler gauge.

    G13667583Courtesy of MERCEDES-BENZ USA
  5. Install steering control arm without shims.
  6. SPECIAL TOOL Mount C-clamp and close far enough until no more play is registered in the steering knuckle bearing.

    IMPORTANT In doing so move the joint housing to and fro so that the bearing can settle.

  7. Measure distance A (A) and distance B (B) using feeler gauge.

    IMPORTANT Supplementary dimension C is the difference of the SPECIAL TOOL adjusting rings plus the pretension.

  8. Determine thickness of shims at top of steering knuckle.

    Example:

    Supplementary dimension C 2.15 mm

    - Distance A (A) - 1.30 mm

    -------------------------

    --------

    = Thickness of shims = 0.85 mm

  9. Determine thickness of shims at bottom of steering knuckle.

    Example:

    Supplementary dimension C 2.15 mm

    - Distance B (B) - 1.10 mm

    -------------------------

    --------

    = Thickness of shims = 1.05 mm