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Home >> Mercedes Benz >> 2021 >> G63 AMG >> Repair and Diagnosis >> General Information >> OEM General Information >> Emergency Equipment, Disability Equipment, Sanitary Equipment, Galley - 463 Chassis >> Testing & Repair >> Remove/Install Line From Cartridge To Inerting System In Engine Compartment - AR86.10-P-0219GW

Remove/Install Line From Cartridge To Inerting System In Engine Compartment - AR86.10-P-0219GW

Model 463 with engine 157, 176, 279 

up to model year 2019 

with code 2U8 (Alternative refrigerant) 

G13660238Courtesy of MERCEDES-BENZ USA
G13660239Courtesy of MERCEDES-BENZ USA
G13660240Courtesy of MERCEDES-BENZ USA
G13660241Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury  during testing and repair operations related to pyrotechnical components Do not expose pyrotechnical component parts to temperatures above 100 °C or 212 °F.
Disconnect current supply when working on such component parts.
AS91.00-Z-0008-01A
WARNING Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
REMOVINGINSTALLING Remove/install     
1 Disconnect ground line from battery Model 463 (except 463.234) with engine 157, 176, 279
as of model year 2013 up to model year 2019 with code 2U8 (Alternative refrigerant)
AR54.10-P-0003GW
2 Remove complete left front wheel    
REFER TO MAINTENANCE   Model 463 with engine 157, 176, 279 up to model year 2019
with code 2U8 (Alternative refrigerant)
AP40.10-P-4050G
3 Remove left front fender liner    
4 Remove screw (1)    
5 Loosen clamp (3)    
6 Detach air intake pipe (2) until hose (4) can be removed    
7 Remove hose (4)    
8 Remove screws (6) and remove air inlet grille (7) Check clips on bolts (6) for damage, if event of complaint

Replace clips.
 
9 Remove screws (8) and remove velocity stack (5)    
10 Loosen clamp (9)    
11 Remove screws (10) and guide line out of the fender TORQUE SPECIFICATION Model 463 with engine 157, 176, 279 up to model year 2019
with code 2U8 (Alternative refrigerant) Bolt, gas distributor to partition
*BA86.10-P-1003-03J 
12.1 Remove air-water duct Model 463 with engine 157, 176, 279 up to model year 2019
with code 2U8 (Alternative refrigerant)
Model 463 with engine 157, 279
as of model year 2013 up to model year 2019 with code 2U8 (Alternative refrigerant)
AR83.10-P-9998GW
12.2 Release weatherstrip from the firewall in the area of the passage of the line (14) Model 463 with engine 157, 176, 279 up to model year 2019
with code 2U8 (Alternative refrigerant)
 
13 Loosen clamp (12)    
14 Remove elbow fitting (11) When installing a new line (14).  
15 Loosen clamp (13)    
16 Expose line (14) and remove IMPORTANT Damaged mounting material must be replaced.  
17 Install in the reverse order    
INERTIZATION SYSTEM

Number Designation Model 463 up to model year 2019
BA86.10-P-1003-03J Bolt, gas distributor to partition Nm 3