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Home >> Mercedes Benz >> 2021 >> G63 AMG >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine Timing - 463 Chassis >> Testing & Repair >> Position Engine For Removal/Installation Of Chain Tensioners - AR05.10-P-7800-06MNA

Position Engine For Removal/Installation Of Chain Tensioners - AR05.10-P-7800-06MNA

Engine 176 in model 167 

Engine 176 in model 463 

Engine 177 in model 205 

Engine 178 in model 190 

Fig 1: Identifying Socket Wrench Bit (001 589 65 09 00)
G13655566Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Measuring Tool (177 589 01 21 00)
G13655567Courtesy of MERCEDES-BENZ USA

Shown on engine 177, belt pulley without markings 

G13655568Courtesy of MERCEDES-BENZ USA

Shown on engine 177, belt pulley with markings 

G13655569Courtesy of MERCEDES-BENZ USA
  1. SPECIAL TOOL Screw measuring tool (5) on bracket (6) of the clamping device for poly-V belt on the alternator.

    IMPORTANTSPECIAL TOOL The measuring tool (5) must point to the marking (1); this represents 400 CKA after ignition TDC of cylinder 1.

    IMPORTANT Engine 176 in model 463

    Engine 177 in model 205

    Use pointer 177 589 01 21 01 from the SPECIAL TOOL measuring tool (5).

    IMPORTANT Engine 178 in model 190

    Use pointer 177 589 01 21 02 from the SPECIAL TOOL measuring tool (5).

  2. Turn crankshaft with SPECIAL TOOL socket on the center bolt of the belt pulley in direction of engine rotation until the SPECIAL TOOL measuring tool (5) stands on the marking (4).

    NOTES The crankshaft must never be turned against the direction of engine rotation.

    Engine damage will occur otherwise.

    IMPORTANT The marking (4) represents a 530 CKA after ignition TDC of cylinder 1.

    G13655570Courtesy of MERCEDES-BENZ USA
  3. Check positions of the segmented discs (8, 9, 10, 11) through the openings of the position sensors of the camshafts.

    IMPORTANT About 50% of all four segmented disc (8, 9, 10, 11) should be visible.

    Not all four segmented disc (8, 9, 10, 11) are about 50% visible.

    Turn crankshaft with SPECIAL TOOL socket on the center bolt of the belt pulley in direction of engine rotation until the SPECIAL TOOL measuring tool (5) stands on the marking (4).

    IMPORTANT The marking (4) represents a 530 CKA after ignition TDC of cylinder 1.

    IMPORTANT About 50% of all four segmented disc (8, 9, 10, 11) should now be visible.

  4. Turn crankshaft with SPECIAL TOOL socket on the center bolt of the belt pulley in direction of engine rotation until the SPECIAL TOOL measuring tool (5) stands on the marking (1).

    NOTES The crankshaft must never be turned against the direction of engine rotation.

    Engine damage will occur otherwise.

    IMPORTANT The marking (1) represents a 400 CKA after ignition TDC of cylinder 1.

    IMPORTANT In this position the secondary chain tensioner of the left cylinder bank must be installed.

    If the crankshaft was turned too far

    Turn crankshaft with SPECIAL TOOL socket at the center bolt of the belt pulley in direction of engine rotation by about two revolutions until the SPECIAL TOOL measuring tool (5) stands on the marking (1).

    IMPORTANT The marking (1) represents a 40° CKA after ignition TDC of cylinder 1.

  5. Turn crankshaft with SPECIAL TOOL socket on the center bolt of the belt pulley further in direction of engine rotation until the SPECIAL TOOL measuring tool (5) stands on the marking (2).

    NOTES The crankshaft must never be turned against the direction of engine rotation.

    Engine damage will occur otherwise.

    IMPORTANT The marking (2) represents a 90° CKA after ignition TDC of cylinder 1.

    IMPORTANT In this position the secondary chain tensioner of the right cylinder bank must be removed.

    If the crankshaft was turned too far.

    Turn crankshaft with SPECIAL TOOL socket at the center bolt of the belt pulley in direction of engine rotation by about two revolutions until the SPECIAL TOOL measuring tool (5) stands on the marking (1).

    IMPORTANT The marking (1) represents a 40° CKA after ignition TDC of cylinder 1.

  6. Turn crankshaft with SPECIAL TOOL socket on the center bolt of the belt pulley further in direction of engine rotation until the SPECIAL TOOL measuring tool (5) stands on the marking (3).

    NOTES The crankshaft must never be turned against the direction of engine rotation.

    Engine damage will occur otherwise.

    IMPORTANT The marking (3) represents a 235° CKA after ignition TDC.

    IMPORTANT In this position the primary chain tensioner must be removed.

    If the crankshaft was turned too far.

    Turn crankshaft with SPECIAL TOOL socket at the center bolt of the belt pulley in direction of engine rotation by about two revolutions until the SPECIAL TOOL measuring tool (5) stands on the marking (1).

    IMPORTANT The marking (1) represents a 400 CKA after ignition TDC of cylinder 1.

  7. Turn crankshaft with SPECIAL TOOL socket on the center bolt of the belt pulley further by about one and a half revolutions in direction of engine rotation until the SPECIAL TOOL measuring tool (5) stands on the marking (4).

    IMPORTANT The marking (4) represents a 530 CKA after ignition TDC of cylinder 1.

  8. Check positions of the segmented discs (8, 9, 10, 11) through the openings of the position sensors of the camshafts.

    IMPORTANT About 50% of all four segmented disc (8, 9, 10, 11) should be visible.

    Not all four segmented disc (8, 9, 10, 11) are about 50% visible.

    ↓

    Turn crankshaft with SPECIAL TOOL socket on the center bolt of the belt pulley in direction of engine rotation until the SPECIAL TOOL measuring tool (5) stands on the marking (4).

    IMPORTANT The marking (4) represents a 530 CKA after ignition TDC of cylinder 1.

    IMPORTANT About 50% of all four segmented disc (8, 9, 10, 11) should now be visible.

    Not all four segmented disc (8, 9, 10, 11) are about 50% visible.

    Re-adjust timings since the timing chains are skipped.