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Home >> Mercedes Benz >> 2021 >> G63 AMG >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Air Intake, Turbocharging - 463 Chassis >> Testing & Repair >> Remove/Install Right Water-Cooled Charge Air Cooler >> Remove/Install Right Water-Cooled Charge Air Cooler - AR09.41-P-6828XGA

Remove/Install Right Water-Cooled Charge Air Cooler - AR09.41-P-6828XGA

Engine 176 in model 463 

as of model year 2019 

G13656424Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury  to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning  from swallowing coolant. Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers. Wear protective gloves, protective clothing and safety glasses. AS20.00-Z-0001-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
  Notes on coolant   AH20.00-N-2080-01A
REMOVINGINSTALLING Remove/install     
1 Remove left charge air cooler (18).   AR09.41-P-6827XGA 
2 Release and disconnect electrical connector ol right throttle valve actuator (M16/61).    
3 Remove right charge air cooler (20) in upward direction.    
4 Check elastomer bearings of right charge air cooler (20) for damage. If problems exist,
↓
Replace appropriate elastomer bearing.
 
5 Remove right throttle valve actuator (M16/61). When replacing right charge air cooler (20). AR07.51-P-1403XGA
6 Remove hose (6). When replacing right charge air cooler (20).
SPECIAL TOOL Hose clamp pliers
Fig 1
7 Install in the reverse order.    
Fig 1: Identifying Hose Clamp Pliers (003 589 03 37 00)
G13656425Courtesy of MERCEDES-BENZ USA