LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2021 >> G63 AMG >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Air Intake, Turbocharging - 463 Chassis >> Testing & Repair >> Remove/Install Right Overrun Mode Bypass Air Bypass Valve - AR09.40-P-0013XGC

Remove/Install Right Overrun Mode Bypass Air Bypass Valve - AR09.40-P-0013XGC

Engine 177 in model 463 

as of model year 2019 

Fig 1: Right Overrun Mode Bypass Air Bypass Valve Components Location - Engine 177 In Model 463 As Of Model Year 2019
G13656281Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
REMOVINGINSTALLING Remove/install     
1 Switch off ignition and store transmitter key outside of transmitter range (min. 2 m).    
2 Remove upper engine cover. INSTALLATION IMPORTANT : Only install upper engine cover after the leak test. AR01.10-P-2405XGC
3 Release and disconnect electrical connector (1) of the right overrun mode bypass air switchover valve (Y101/2).    
4 Remove screws/bolts (2). TORQUE SPECIFICATION Bolt, bypass air switchover valve to bypass valve connecting housing *BA09.41-P-1013-01X 
5 Remove right overrun mode bypass air switchover valve (Y101/2) and seal opening with a suitable stop plug. SPECIAL TOOL Record plug Fig 2
6 Check sealing ring of the right overrun mode bypass air switchover valve (Y101/2) for damage. If complaints are present,
↓
Install new right overrun mode bypass air switchover valve (Y101/2).
 
7 Install in the reverse order.    
8 Read out and delete fault memory.    
REFER TO SELF-DIAGNOSTIC SYSTEMS     AD00.00-P-2000-04B
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
9 Carry out engine test run and check engine for proper leaktightness and leaktightness.    
10 Install upper engine cover.   AR01.10-P-2405XGC
CHARGE AIR LINE/CHARGE AIR COOLING

Number Designation Engine 177
BA09.41-P-1013-01X Bolt, bypass air switchover valve to bypass valve connecting housing Nm 8
Fig 2: Identifying Record Plug (129 589 00 91 00)
G13656282Courtesy of MERCEDES-BENZ USA