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Home >> Mercedes Benz >> 2021 >> G63 AMG >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Air Intake, Turbocharging - 463 Chassis >> Testing & Repair >> Remove/Install Low-Temperature Circuit Switchover Valve Mounting Support - AR09.41-P-1240XGC

Remove/Install Low-Temperature Circuit Switchover Valve Mounting Support - AR09.41-P-1240XGC

Engine 177 in model 463 

as of model year 2019 

G13656398Courtesy of MERCEDES-BENZ USA
G13656399Courtesy of MERCEDES-BENZ USA
G13656400Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury  to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning  from swallowing coolant. Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers. Wear protective gloves, protective clothing and safety glasses. AS20.00-Z-0001-01A
WARNING Risk of injury.  Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
  Notes on safety-relevant components   AH00.00-Z-0019-01A
REMOVINGINSTALLING Remove/install     
1 Drain coolant from low-temperature circuit. INSTALLATION IMPORTANT : Only install upper engine cover and lower engine compartment linings after leak test. AR09.41-P-6834XGC 
2 Drain off coolant.   AR20.00-P-1142XGC
3 Remove front part of fender liner in left front fender.   AR88.10-P-1300XG
4 Unclip electric line from mounting support (1).    
5 Remove coolant hose (7) from left low-temperature circuit additional cooler.   AR20.20-P-7441-01RQ
6 Unscrew nuts (2). TORQUE SPECIFICATION Nut, mounting support for coolant pump/switchover valve to lower crossmember *BA62.30-P-1011-01J 
7 Remove screw/bolts (3). TORQUE SPECIFICATION Bolt, mounting rail in lower engine compartment lining (front) to frame *BA61.20-P-1002-01A 
8 Release mounting support (1). IMPORTANT Aid of helper required.  
9 Release and disconnect electrical connector at low-temperature circuit circulation pump 1 (M43/6).    
10 Release and disconnect electrical connector at low-temperature circuit circulation pump 2 (M43/7).    
11 Release and disconnect electrical connector at low-temperature circuit switchover valve (Y73/1).    
12 Remove coolant hoses (6, 7, 8, 9) and seal openings with protective covers. IMPORTANT Drain off escaping coolant into a suitable container. AR20.20-P-7441-01RQ
    SPECIAL TOOL Set of protective caps Fig 1
13 Remove mounting support (1) downwards.    
14 Install in the reverse order.    
15 Read out and delete fault memory.    
REFER TO SELF-DIAGNOSTIC SYSTEMS     AD00.00-P-2000-04B
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
16 Perform engine test run; in this connection check engine for leak tightness and proper operation.    
17 Install lower engine compartment paneling.   AR61.20-P-1105XG
18 Install upper engine cover.   AR01.10-P-2405XGC
LOWER ENGINE COMPARTMENT PANELING

Number Designation Model 463
as of model year 2019
BA61.20-P-1002-01A Bolt, mounting rail in lower engine compartment lining (front) to frame M8 Nm 20
CROSS MEMBER AND FRONT REINFORCEMENT

Number Designation Model 463 up to model year 2019 Model 463
as of model year 2019
BA62.30-P-1011-01J Nut, mounting support for coolant pump/switchover valve to lower crossmember M6 Nm - 8
Fig 1: Identifying Set Of Protective Caps (001 589 00 91 00)
G13656401Courtesy of MERCEDES-BENZ USA