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Home >> Mercedes Benz >> 2021 >> G63 AMG >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Air Intake, Turbocharging - 463 Chassis >> Testing & Repair >> Remove/Install Left Bypass Air Switchover Valve - AR09.40-P-0007XGA

Remove/Install Left Bypass Air Switchover Valve - AR09.40-P-0007XGA

Engine 176 in model 463 

as of model year 2019 

Fig 1: Left Bypass Air Switchover Valve Components Location - Engine 176 In Model 463 As Of Model Year 2019
G13656277Courtesy of MERCEDES-BENZ USA
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
REMOVINGINSTALLING Remove/install     
1 Switch off ignition and store transmitter key outside of transmitter range (min. 2 m).    
2 Remove left air filter housing. INSTALLATION IMPORTANT : Only install upper engine cover after the leak test. AR09.10-P-1151XGA 
3 Release and disconnect electrical connector (2).    
4 Remove screw (3). TORQUE SPECIFICATION M6x1 *BA00.10-P-1002-04A 
5 Remove screw (5) and place engine cable duct (4) to one side. TORQUE SPECIFICATION Bolt, engine wiring harness to cylinder head cover *BA15.18-P-1001-01G 
6 Remove screws (1) and remove left overrun mode bypass air switchover valve (Y101/1). INSTALLATION IMPORTANT : Replace sealing ring.  
    TORQUE SPECIFICATION Screw/bolt, bypass air switchover valve to charge air cooler *BA09.41-P-1012-01X 
7 Install in the reverse order.    
8 Read out and delete fault memory.    
REFER TO SELF-DIAGNOSTIC SYSTEMS     AD00.00-P-2000-04B
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
9 Carry out engine test run and check engine for proper leaktightness and leaktightness.  
10 Install upper engine cover.   AR01.10-P-2405XGA
METRIC SCREWS/BOLTS AND NUTS AS PER MBN 10 105, 10 143

Number Designation 8.8 10.9
BA00.10-P-1002-04A M6x1 Nm 9 13
CHARGE AIR LINE/CHARGE AIR COOLING

Number Designation Engine 176
BA09.41-P-1012-01X Screw/bolt, bypass air switchover valve to charge air cooler Nm 8
ENGINE WIRING HARNESS

Number Designation Engine 176
BA15.18-P-1001-01G Bolt, engine wiring harness to cylinder head cover Nm 9