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Home >> Mercedes Benz >> 2021 >> G63 AMG >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Air Intake, Turbocharging - 463 Chassis >> Testing & Repair >> Check Low-Temperature Circuit For Leaktightness - AR09.41-P-1011MNF

Check Low-Temperature Circuit For Leaktightness - AR09.41-P-1011MNF

Engine 176 in model 463 

up to model year 2019 

Engine 642 in model 463 

Shown on engine 176 

G13656377Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury  to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning  from swallowing coolant. Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.
AS20.00-Z-0001-01A
  Notes on coolant   AH20.00-N-2080-01A
REMOVING Remove     
1 Unscrew cap on expansion reservoir (1)    
INSPECT Check     
2 Check coolant level and antifreeze content of coolant in low-temperature circuit and correct f necessary FLUID SPECIFICATION Engine 642 in model 463.348 Cooling system BF20.00-P-1001-02W
    FLUID SPECIFICATION Engine 176 in model 463
up to model year 2019 Cooling system
*BF20.00-P-1001-06A 
3 Screw tester cap (2) on expansion reservoir (1) SPECIAL TOOL Test cap Fig 1
4 Connect pressure pump (3) at tester cap (2) SPECIAL TOOL Pressure pump Fig 2
5 Apply compressed air to low-temperature circuit for 2 minutes at the test pressure NOTES
Do not exceed the specified test pressure. Damage can occur otherwise on the low-temperature circuit.
IMPORTANT There should be no pressure loss within a period of 2 minutes.
Engine 642 in model 463
BE20.30-P-1005-01A
    1-stage cover latch Test pressure for pressure-testing the engine cooling system Engine 176 in model 463 BE20.30-P-1001-01D
    up to model year 2019 Test pressure for pressure-testing the low-temperature circuit In the event of pressure loss  
    Perform a visual inspection on the assembly parts carrying coolant  
    IMPORTANT Check condition and coolant loss for all assembly part carrying coolant and connections and remove coolant loss if necessary using suitable measures.  
INSTALLING Install     
6 Actuate pressure relief button on pressure pump (3) and relieve the pressure SPECIAL TOOL Pressure pump Fig 2
7 Unscrew tester cap (2) at the expansion reservoir (1) SPECIAL TOOL Test cap Fig 1
INSPECT Check     
8 Check coolant level and antifreeze content of coolant and correct if necessary FLUID SPECIFICATION Engine 642 in model 463.348 Cooling system BF20.00-P-1001-02W
    FLUID SPECIFICATION Engine 176 in model 463
up to model year 2019 Cooling system
*BF20.00-P-1001-06A 
9 Screw cap onto expansion reservoir (1)    
COOLING SYSTEM CHECK VALUES

Number Designation Engine 176
BE20.30-P-1001-01D Test pressure for pressure-testing the low-temperature circuit Overpressure bar 1, 4
RADIATOR OR EXPANSION RESERVOIR CAP

Number Designation 1-stage cover latch
BE20.30-P-1005-01A Test pressure for pressure-testing the engine cooling system Overpressure bar 1, 4
COOLING SYSTEM

Number Designation Engine 642 in model 463.348
BF20.00-P-1001-02W Cooling system Workshop replacement amount Main circuit Liter ≈ 8, 6
Low-temperature circuit Liter ≈1, 2
Antifreeze/water Down to -37°C % 50/50
-38°C and below % 55/45
Sheet   BB00.40-P-0310-01A
Sheet   BB00.40-P-0325-06A
Sheet   BB00.40-P-0326-06A
COOLING SYSTEM

Number Designation Engine 176 in model 463 up to model year 2019 Engine 176 in model 463 as of model year 2019
BF20.00-P-1001-06A Cooling system Workshop replacement amount Main circuit Liter ≈ 6, 4 ≈ 13
Low-temperature circuit Liter ≈ 1, 5 ≈ 4, 6
Antifreeze/water Down to -37°C % 50/50 50/50
-38°C and below % 55/45 55/45
Specifications for Operating Fluids, sheet   BB00.40-P-0310-01A BB00.40-P-0310-01A
Specifications for Operating Fluids, sheet   BB00.40-P-0325-06A BB00.40-P-0325-06A
Specifications for Operating Fluids, sheet   BB00.40-P-0326-06A BB00.40-P-0326-06A
Fig 1: Identifying Test Cap (210 589 00 91 00)
G13656378Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Pressure Pump (124 589 24 21 00)
G13656379Courtesy of MERCEDES-BENZ USA