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Home >> Mercedes Benz >> 2021 >> G63 AMG >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Engine Cooling System - 463 Chassis >> Testing & Repair >> Remove/Install Coolant Circuit Vent Line Of Right Turbocharger >> Remove/Install Coolant Circuit Vent Line Of Right Turbocharger - AR20.20-P-1201XGC

Remove/Install Coolant Circuit Vent Line Of Right Turbocharger - AR20.20-P-1201XGC

Engine 177 in model 463 as of model year 2019 

Fig 1: Coolant Circuit Vent Line Of Right Turbocharger Components Location - Engine 177 In Model 463 As Of Model Year 2019
G13656803Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury  to skin and eyes suffering scalding from contact with hot coolantspray.
Risk of poisoning  from swallowing coolant.
Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.
AS20.00-Z-0001-01A 
WARNING Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
CAUTION Risk of injury  to skin and eyes due to handling of engine oil. Risk of poisoning 
caused by swallowing engine oil
Wear protective gloves, protective clothing and safety glasses.
Do not fill engine oil into beverage containers.
AS18.00-Z-0001-01A
  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
REMOVINGINSTALLING Remove/install     
1 Drain off coolant.   AR20.00-P-1142XGC 
    INSTALLATION IMPORTANT Only install upper engine cover after the leak test.  
2 Remove ignition coil for cylinders 1 +2 (T4).   AR15.12-P-2009XGC
3 Remove heat shield from right exhaust gas turbocharger (3).   AR09.40-P-6027-00XGC
    TORQUE SPECIFICATION Bolt, piping for inerting to engine/stationary heater *BA86.10-P-1002-03J 
    TORQUE SPECIFICATION Bolt, side heat shield to cylinder head cover *BA09.40-P-1007-01ZA 
4 Clean area around the bleed line (1) from the right exhaust gas turbocharger (3) and cylinder head (4). Assembly cleaner *BR00.45-Z-1028-04A 
5 Remove screws (2). TORQUE SPECIFICATION Bolt, coolant line to turbocharger/cylinder head *BA09.40-P-1004-01ZA 
6 Remove bleed line (1) and seal openings with suitable stop plugs. INSTALLATION IMPORTANT Install new sealing rings.  
    SPECIAL TOOL Record plug Fig 2
7 Install in the reverse order.    
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
8 Carry out engine test run and check engine for proper operation and leak tightness.    
9 Install upper engine cover.   AR01.10-P-2405XGC
TURBOCHARGER

Number Designation Engine 177
BA09.40-P-1004-01ZA Bolt, coolant line to turbocharger/cylinder head Nm 9
TURBOCHARGER

Number Designation Engine 177
BA09.40-P-1007-01ZA Bolt, side heat shield to cylinder head cover Nm 9
INERTIZATION SYSTEM

Number Designation Model 463 as of model year 2019
BA86.10-P-1002-03J Bolt, piping for inerting to engine/stationary heater Nm 8
Fig 2: Identifying Record Plug (129 589 00 91 00)
G13656804Courtesy of MERCEDES-BENZ USA